MEMS Accelerometer Z-Axis Anchor Tracking

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Solution Overview

Problem

MEMS accelerometers face zero-g bias offset errors due to asymmetrical substrate deformations, which cause non-uniform changes in capacitance between the proof mass and sense electrodes, leading to incorrect acceleration readings even in the absence of external acceleration.

Innovation Solution

The implementation of tracking anchors that deflect in response to substrate deformations, transferring mechanical forces to torsional springs, which apply a torque to the proof mass to tilt it and maintain uniform differential capacitance changes across the substrate, thereby mitigating zero-g bias offsets.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the proof mass is suspended above a substrate using fixed anchors, then the device structure is simple and stable, but substrate deformations cause non-uniform capacitance changes leading to zero-g bias offset errors

Engineering Contradiction:
Improveacceleration measurement accuracyVSAvoiddevice structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent transforms the static anchor structure into a dynamic one by introducing compliant beams that can deflect in response to substrate deformations. The proof mass is no longer rigidly fixed but can tilt dynamically to track substrate deformation, converting the system from static to dynamic to maintain measurement accuracy under varying conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The compliant beams act as intermediary elements between the substrate and the proof mass. These beams transmit mechanical deformation from the substrate to the proof mass in a controlled manner, serving as a mediator that couples the substrate motion to the proof mass tilting while filtering out high-frequency vibrations through their elastic properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If tracking anchors with compliant beams are used to mitigate zero-g bias offsets, then measurement accuracy improves, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvezero-g bias offset reductionVSAvoidcompliant beam fabrication precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent optimizes the mechanical properties of the compliant beams by adjusting parameters such as beam thickness, length, and material composition. By changing these physical parameters, the beams achieve the desired compliance characteristics that enable them to track substrate deformations while maintaining manufacturability with standard MEMS fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The compliant beams are designed to provide just enough compliance to track typical substrate deformations without excessive flexibility that would compromise proof mass stability. The degree of compliance is carefully controlled to be sufficient for the intended application range, avoiding over-engineering while achieving the necessary measurement accuracy.

Inventive Principle:
Principle #16Partial or excessive action

3Reliability

If the proof mass tilts to track substrate deformations, then uniform capacitance changes are achieved, but the device requires additional compliant structural elements

Engineering Contradiction:
Improvecapacitance uniformityVSAvoidstructural elements quantity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The compliant beams serve multiple functions simultaneously: they act as mechanical springs to support the proof mass, as deformation sensors to detect substrate bending, as force transmitters to convey substrate motion to the proof mass, and as vibration isolators to filter high-frequency noise. This multi-functionality reduces the need for separate dedicated components for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the anchor structure with the compliant beam structure, combining the functions of mechanical support and deformation tracking into a single integrated element. The compliant beams are formed as part of the same structural framework that supports the proof mass, eliminating the need for separate anchor and compliance mechanisms.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively reduces zero-g bias offsets by ensuring that the proof mass tilts in a controlled manner to match substrate deformations, resulting in uniform capacitance changes and accurate acceleration measurements.

Implementation Method 1

Each tracking anchor is configured to deflect in response to deformation in the substrate

Methodology Applied
Scientific EffectDeformation: Deformation

Implementation Method 2

transfer mechanical forces generated in response to the deflection to tilt the proof mass

Methodology Applied
Scientific EffectMechanical force transfer: Mechanical Force

Implementation Method 3

tracking anchors that deflect in response to substrate deformations, transferring mechanical forces to torsional springs, which apply a torque to the proof mass to tilt it

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 4

torsional springs

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 5

sense electrodes placed below (e.g., on the underlying substrate) or both above and below the proof mass, which in many types of accelerometers are capacitively coupled with the proof mass, are used to sense such rotation of the proof mass

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS10203351B2MEMS accelerometer with Z axis anchor tracking
Publication Date: 2019.02.12 ANALOG DEVICES INC
  • US10203351B2 patent drawing
  • US10203351B2 patent drawing
  • US10203351B2 patent drawing

AI summary

In some exemplary embodiments, a MEMS accelerometer includes a device wafer having a proof mass and a plurality of tracking anchor points attached to a substrate. Each tracking anchor is configured to deflect in response to asymmetrical deformation in the substrate, and transfer mechanical forces generated in response to the deflection to tilt the proof mass in a direction of the deformation.