Multi-Axis MEMS Actuator for Compact Three-Axis Motion

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current miniaturized MEMS actuators face challenges in providing comprehensive three-axis movement and rotational capabilities within the constraints of size, power, and cost in applications like portable devices and imaging systems.

Innovation Solution

A multi-axis MEMS assembly is developed, incorporating both in-plane and out-of-plane MEMS actuators, with the in-plane actuator providing linear X and Y-axis movement and rotational Z-axis movement, and the out-of-plane actuator offering linear Z-axis movement and rotational capabilities, utilizing electrostatic comb drive and piezoelectric actuation systems for precise control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional actuators are used to provide three-axis movement and rotational capabilities, then comprehensive mechanical motion is achieved, but the device size and power consumption increase

Engineering Contradiction:
Improvethree-axis movement and rotational capabilitiesVSAvoiddevice size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The patent combines in-plane MEMS actuator and out-of-plane MEMS actuator into a single integrated assembly. The in-plane actuator provides X-Y linear movement and Z-axis rotation, while the out-of-plane actuator provides Z-axis linear movement and X-Y axis rotation. This merging of multiple actuation functions into one compact assembly achieves comprehensive three-axis movement and rotational capabilities without requiring separate conventional actuators for each degree of freedom, thereby reducing overall device size.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The MEMS actuator assembly is designed to perform multiple functions within a single device structure. The in-plane actuator simultaneously provides linear movement in X and Y directions as well as rotational movement around the Z-axis. The out-of-plane actuator provides linear movement along the Z-axis and rotational capabilities around X and Y axes. This multi-functionality allows the compact MEMS assembly to replace multiple larger conventional actuators.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If conventional actuators are used to provide comprehensive mechanical motion, then full range of motion is achieved, but power consumption increases

Engineering Contradiction:
Improvemechanical motion capabilitiesVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The patent merges multiple actuation functions into a single MEMS assembly that operates at low power. By integrating the in-plane and out-of-plane actuators with shared structural elements and control mechanisms, the system reduces overall power consumption compared to using multiple separate conventional actuators, each consuming independent power.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces conventional mechanical actuation systems with MEMS technology, which operates on electrostatic or piezoelectric principles rather than traditional mechanical linkages and motors. This substitution enables the same mechanical motion capabilities to be achieved with significantly lower power consumption, as MEMS actuators require minimal energy to generate the necessary forces at micro-scales.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Adaptability or versatility

If multiple separate actuators are used to achieve three-axis movement and rotation, then comprehensive motion is provided, but device complexity increases

Engineering Contradiction:
Improvelinear and rotational movementVSAvoidactuator assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent combines what would traditionally require multiple separate actuators into a single integrated MEMS assembly. The in-plane actuator handles X-Y linear movement and Z-axis rotation, while the out-of-plane actuator handles Z-axis linear movement and X-Y axis rotation. This integration reduces the number of separate components, simplifies the overall assembly, and reduces control system complexity compared to using multiple independent conventional actuators.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

Each MEMS actuator component is designed with multi-functionality to reduce overall system complexity. The in-plane actuator simultaneously provides two linear movements and one rotational movement, while the out-of-plane actuator provides one linear movement and two rotational movements. This multi-functionality reduces the total number of components needed and simplifies the mechanical assembly compared to using dedicated single-function actuators for each degree of freedom.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient and precise linear and rotational movements, enhancing the functionality of MEMS actuators in compact devices by integrating multiple actuation systems, thus addressing the limitations of existing technologies in providing comprehensive mechanical motion within size and power constraints.

Implementation Method 1

utilizing electrostatic comb drive and piezoelectric actuation systems for precise control

Methodology Applied
Scientific EffectElectrostatic comb drive: Electrostatic Induction

Implementation Method 2

utilizing electrostatic comb drive and piezoelectric actuation systems for precise control

Methodology Applied
Scientific EffectPiezoelectric actuation: Piezoelectric Effect

Data Source

PatentUS11652425B2MEMS actuation system
Publication Date: 2023.05.16 MEMS DRIVE (NANJING) CO LTD
  • US11652425B2 patent drawing
  • US11652425B2 patent drawing
  • US11652425B2 patent drawing

AI summary

A multi-axis MEMS assembly includes: a micro-electrical-mechanical system (MEMS) actuator configured to provide linear three-axis movement; and an optoelectronic device coupled to the micro-electrical-mechanical system (MEMS) actuator.