MEMS Die Self-Test Circuit for Non-Invasive Health Monitoring

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional methods for testing the health of MEMS dies are invasive, require disassembly, and can only detect gross failures, making it difficult to assess the health of MEMS devices throughout their lifecycle without visual inspection.

Innovation Solution

A built-in self-test (BIST) system for MEMS devices that includes an electrical circuit with capacitors and a signal generator to determine nominal capacitance and mechanical resonance frequency, allowing for non-invasive health assessment by comparing measured values with expected values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional testing techniques are used to verify diaphragm health, then contamination can be detected, but the system requires partial disassembly which causes damage risk and time loss

Engineering Contradiction:
Improvecontamination detection capabilityVSAvoiddisassembly requirement
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The MEMS die performs self-testing through integrated circuitry that automatically measures its own electrical characteristics (capacitance, resistance, leakage current) without requiring external disassembly or manual inspection. The device monitors its own health parameters continuously or periodically.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces mechanical/visual inspection methods with electrical measurement techniques. Instead of physically examining the diaphragm, the system uses electrical tests (capacitance measurement, leakage current detection) to assess diaphragm health and contamination status.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If conventional testing techniques are used, then gross failures can be detected, but subtle changes indicative of early contamination or degradation are missed

Engineering Contradiction:
Improvefailure detection capabilityVSAvoidsubtle change detection sensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent measures multiple electrical parameters (capacitance, resistance, leakage current, Q-factor) to detect subtle changes in MEMS die health. By monitoring changes in these parameters over time, the system can detect early contamination or degradation before gross failures occur.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system continuously monitors electrical characteristics and compares them against baseline values or thresholds, providing feedback on MEMS die health status. This enables early warning of degradation trends and allows for preventive maintenance before complete failure.

Inventive Principle:
Principle #23Feedback

3Loss of information

If visual inspection of the diaphragm is performed, then contamination can be identified, but the process is time-consuming and requires system disassembly

Engineering Contradiction:
Improvecontamination information accessVSAvoidinspection time
Core Design Contradiction:
Loss of informationVSLoss of time

Solution Approach 1:

The patent replaces time-consuming visual inspection with rapid electrical measurements. Capacitance, resistance, and leakage current tests provide immediate information about diaphragm contamination status without requiring physical access or visual examination.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The MEMS die automatically performs self-diagnosis through integrated test circuitry, eliminating the need for external inspection processes. The device reports its own health status without requiring manual intervention or disassembly.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables easy and non-invasive testing of MEMS die health at manufacturing and throughout its lifecycle, reducing the need for disassembly and improving the detection of subtle changes indicative of contamination or failure.

Implementation Method 1

the relative movement between the backplate and diaphragm causes a change in capacitance, which is detected by the integrated circuit

Methodology Applied
Scientific EffectCapacitance change: Capacitance

Implementation Method 2

determine a mechanical resonance frequency of the MEMS die

Methodology Applied
Scientific EffectMechanical resonance: Resonance

Data Source

PatentUS11975963B2Microelectromechanical systems (“MEMS”) device having a built-in self-test (“BIST”) and a method of application of a BIST to measure MEMS health
Publication Date: 2024.05.07 KNOWLES ELECTRONICS LLC
  • US11975963B2 patent drawing
  • US11975963B2 patent drawing
  • US11975963B2 patent drawing

AI summary

A microelectromechanical systems (MEMS) device includes a MEMS die and an electrical circuit electrically connected to the MEMS die. The electrical circuit includes a first capacitor that produces a first output signal based on a signal received from the MEMS die, and a second capacitor that produces a second output signal based on a signal received from the MEMS die. The electrical circuit is configured to determine a nominal capacitance of the MEMS die based on a ratio of the first output signal to the second output signal and a ratio of the capacitances of the first and second capacitors.