MEMS Bone Conduction Sensor Closed Cavity Noise Reduction

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Solution Overview

Problem

Conventional MEMS microphones face challenges in achieving high signal-to-noise ratios due to ambient noise interference, and the inclusion of G-sensors to detect bone vibrations increases manufacturing costs for products like hearing aids and Bluetooth headsets.

Innovation Solution

A MEMS-based bone conduction sensor with a closed cavity containing a uniaxial or biaxial accelerometer sensor and an ASIC processing chip, integrated with a primary and secondary microphone, audio codec, and microcontroller, which reduces environmental interference and production costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional MEMS microphones are used to capture sound waves through air, then the microphone can detect vocal cord vibrations, but ambient noise interference greatly reduces voice call quality and signal-to-noise ratio

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidambient noise interference
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the harmful air conduction path and replaces it with direct bone conduction contact. The sensor is placed in direct contact with the temporal bone, extracting the voice signal directly from bone vibrations while eliminating the air medium that carries ambient noise.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces bone (temporal bone) as an intermediary medium to transmit voice signals directly to the sensor. This intermediary path bypasses the air medium that causes noise interference, providing a cleaner signal transmission channel.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If a G-sensor (Accelerometer-sensor) is adopted as a bone conduction sensor to detect bone vibrations, then voice quality improves, but manufacturing costs of hearing aids and Bluetooth headsets increase

Engineering Contradiction:
Improvevoice detection accuracyVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the expensive G-sensor with a simpler, lower-cost accelerometer sensor that is sufficient for bone conduction detection. This substitution uses a more economical component while maintaining the necessary detection functionality for voice signals.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent changes the sensing parameters by using an accelerometer designed for bone conduction applications rather than general-purpose G-sensors. This parameter change optimizes the sensor for the specific application, reducing costs while maintaining detection accuracy.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If a uniaxial or biaxial accelerometer sensor is placed in a closed cavity adjacent to ear bones, then production costs are reduced and environmental interference is minimized, but the device structure becomes more complex

Engineering Contradiction:
Improveproduction costVSAvoidsensor structure complexity
Core Design Contradiction:
Ease of manufactureVSDevice complexity

Solution Approach 1:

The patent merges the accelerometer sensor, ASIC processing chip, and cavity structure into an integrated assembly. This combination simplifies the overall device architecture by integrating multiple components into a unified structure that reduces total system complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The closed cavity structure serves multiple functions: it protects the sensor, provides a stable mounting platform, reduces environmental interference, and integrates with the ear-mounted device housing. This multi-functionality reduces the need for additional separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances voice quality by reducing ambient noise interference and lowers manufacturing costs, enabling mass production of ear-mounted devices such as hearing aids and Bluetooth headsets with improved performance.

Implementation Method 1

a uniaxial or biaxial accelerometer sensor arranged to be adjacent to bones of a human ear

Methodology Applied
Scientific EffectBone conduction:

Implementation Method 2

The G-sensor is one of the MEMS sensors. It can detect changes in acceleration. For example, shaking, falling off, rising up, lowering down and other movements may be converted into electric signals by the G-sensor.

Methodology Applied
Scientific EffectAccelerometer sensing: Accelerometer

Implementation Method 3

an ASIC (application-specific integrated circuit) processing chip coupled to the uniaxial or biaxial accelerometer sensor, the ASIC processing chip being provided with an output end for a vibration signal

Methodology Applied
Scientific EffectSignal processing:

Implementation Method 4

a primary microphone for sensing sound wave signals

Methodology Applied
Scientific EffectAcoustic wave detection: Sound

Implementation Method 5

a secondary microphone spaced from the primary microphone by a set distance

Methodology Applied
Scientific EffectAcoustic wave detection: Sound

Implementation Method 6

an audio codec coupled to the primary microphone and the secondary microphone

Methodology Applied
Scientific EffectAudio signal processing:

Implementation Method 7

a microcontroller coupled to a signal output end of the bone conduction sensor and to a signal input end of the audio codec

Methodology Applied
Scientific EffectDigital signal processing:

Data Source

PatentUS11039254B2MEMS-based bone conduction sensor
Publication Date: 2021.06.15 ZILLTEK TECH SHANGHAI
  • US11039254B2 patent drawing

AI summary

The invention relates to the field of electronic technology, and more particularly, to a microphone structure. A MEMS (Micro-Electro-Mechanical System)-based bone conduction sensor comprises: a closed cavity within which a uniaxial or biaxial accelerometer sensor is arranged to be adjacent to bones of a human ear; an ASIC (application-specific integrated circuit) processing chip coupled to the uniaxial or biaxial accelerometer sensor, the ASIC processing chip being provided with an output end for a vibration signal. By adopting the above-mentioned technical solution, a bone conduction sensor with a closed cavity is provided in the present invention. Furthermore, a uniaxial or biaxial accelerometer sensor and an ASIC processing chip are arranged inside the closed cavity. In this way, the production costs are reduced, and interference of the sensor caused by ambient environment is reduced.