MEMS Capacitive Transducer Calibration via Integrated Capacitance Sensing

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Solution Overview

Problem

MEMS capacitive transducers exhibit variations in capacitance due to manufacturing inconsistencies and environmental factors, making it challenging to maintain consistent performance over time, especially in consumer electronics where integration and miniaturization are key.

Innovation Solution

A system comprising MEMS capacitive transducers with biasing and test circuitry that selectively applies current sources to charge and discharge the transducers, varying the voltage between upper and lower values to determine capacitance based on the time period of signal variation, and using capacitive circuitry with a charge amplifier in a feedback loop to increase effective capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If MEMS transducers are manufactured using standard processes, then production efficiency is maintained, but capacitance uniformity deteriorates due to manufacturing variations

Engineering Contradiction:
Improvecapacitance uniformityVSAvoidtesting and calibration complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The system performs capacitance measurement and calibration before the MEMS transducer is fully operational or shipped. Test circuitry is integrated into the device to enable pre-characterization of capacitance values, allowing compensation parameters to be determined in advance and stored for later use during normal operation, thus resolving the capacitance variation issue without adding complexity to the manufacturing process itself

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses measured capacitance values to dynamically adjust biasing voltages and signal processing parameters. By continuously monitoring capacitance and applying compensating adjustments, the system feedback loop maintains consistent performance despite manufacturing variations, effectively decoupling manufacturing precision requirements from final device performance

Inventive Principle:
Principle #23Feedback

2Reliability

If capacitance measurement circuitry is added to determine transducer capacitance, then performance consistency is improved, but device complexity increases

Engineering Contradiction:
Improveperformance consistencyVSAvoidcircuitry complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The test circuitry for measuring capacitance is merged with the operational circuitry of the MEMS transducer device. The same electrodes used for sensing are also used for capacitance measurement, and biasing circuitry serves dual purposes during normal operation and characterization. This integration approach enables capacitance determination without adding separate dedicated measurement components

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The biasing circuitry and electrodes are designed to serve multiple functions: they operate during normal transducer function and also serve as the measurement apparatus for determining capacitance values. This multi-functionality eliminates the need for separate dedicated test components, maintaining reliability while minimizing the increase in device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Measurement precision

If biasing voltage is adjusted to compensate for capacitance variations, then signal quality is improved, but energy consumption increases

Engineering Contradiction:
Improvesignal qualityVSAvoidenergy consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The system applies biasing voltage adjustments only to the extent necessary to compensate for measured capacitance variations, rather than continuously maximizing signal quality. By calculating the minimum required adjustment based on capacitance measurements, the system achieves adequate signal quality while avoiding excessive energy consumption that would result from over-compensation or continuous high-level biasing

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate determination of capacitance values, allowing for calibration and consistent performance of MEMS transducers, addressing variations caused by manufacturing differences and environmental changes, and ensuring reliable operation in consumer electronics.

Implementation Method 1

capacitive circuitry coupled to the first node, comprising a charge amplifier arranged in a feedback loop, the feedback loop further comprising a first capacitor coupled to an output of the charge amplifier, such that an effective capacitance of the first capacitor is increased based on a gain of the charge amplifier

Methodology Applied
Scientific EffectCapacitance amplification: Capacitance

Implementation Method 2

selectively apply one or more current sources to the second node, so as to charge and discharge the MEMS capacitive transducer and so vary a signal based on a voltage at said second node between an upper value and a lower value

Methodology Applied
Scientific EffectCapacitive charging and discharging: Capacitance

Data Source

PatentUS10972848B2MEMS transducer system and associated methods
Publication Date: 2021.04.06 CIRRUS LOGIC INC
  • US10972848B2 patent drawing
  • US10972848B2 patent drawing
  • US10972848B2 patent drawing

AI summary

The disclosure provides a system, comprising: a MEMS capacitive transducer, comprising one or more first capacitive plates coupled to a first node and one or more second capacitive plates coupled to a second node; biasing circuitry coupled to the first node, operable to provide a biasing voltage to the one or more first capacitive plates; and test circuitry coupled to the second node, operable to: selectively apply one or more current sources to the second node, so as to charge and discharge the MEMS capacitive transducer and so vary a signal based on a voltage at said second node between an upper value and a lower value; determine a parameter that is indicative of a time period of the variation of the signal; and determine a capacitance of the MEMS capacitive transducer based on the parameter that is indicative of the time period.