MEMS Microcantilever Spectrometer for Real-Time Drilling Fluid Analysis

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Solution Overview

Problem

Current wellbore servicing methods lack effective means to determine the composition of subterranean fluids in real-time, leading to inefficiencies in adjusting drilling fluid composition and operational parameters, which can result in suboptimal drilling and production operations.

Innovation Solution

The use of a microelectromechanical system (MEMS) device with a molecular property spectrometer chip that analyzes subterranean fluid samples, providing real-time chemical composition data to adjust drilling fluid composition and operational parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional wellbore servicing methods are used without real-time composition analysis, then operational simplicity is maintained, but drilling fluid composition adjustment efficiency deteriorates

Engineering Contradiction:
Improvedrilling fluid composition adjustment efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical/chemical analysis methods with a MEMS-based molecular property spectrometer that uses optical fields and resonant frequency detection to analyze drilling fluid composition. This substitution enables real-time monitoring and adjustment of drilling fluid properties, directly improving composition adjustment efficiency while maintaining manageable system complexity through miniaturization and integration of the sensing system.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If real-time composition analysis is implemented using MEMS technology, then measurement precision of fluid composition is improved, but device complexity increases

Engineering Contradiction:
Improvefluid composition measurement precisionVSAvoidMEMS device complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the complex analysis task into multiple independent microcantilever elements, each functionalized to detect specific components or properties of the drilling fluid. This segmentation allows parallel detection of multiple parameters simultaneously, improving overall measurement precision while keeping each individual sensor element simple and manageable.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The MEMS device incorporates a universal sensing platform based on molecular property spectrometry that can detect various drilling fluid components (solids, liquids, gases) and properties through a common mechanism of measuring resonant frequency shifts. This multi-functionality approach enables comprehensive composition analysis with a single integrated device, improving measurement precision without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Loss of information

If continuous monitoring of subterranean fluid composition is performed, then information availability is improved, but energy consumption increases

Engineering Contradiction:
Improveinformation availabilityVSAvoidenergy consumption
Core Design Contradiction:
Loss of informationVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic excitation of the microcantilever elements using oscillating electromagnetic fields or mechanical actuation, allowing the system to acquire compositional information through repeated measurements at optimized intervals. This periodic action enables continuous monitoring capability while managing energy consumption by activating sensing only when needed rather than maintaining constant high-energy measurement modes.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time determination of subterranean fluid composition, allowing for optimized drilling fluid management and operational parameter adjustments, thereby enhancing the efficiency and effectiveness of wellbore servicing operations.

Implementation Method 1

measuring a resonant frequency of the array of microcantilevers

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

at least a portion of the array of microcantilevers includes a piezoelectric element operable to change a frequency of the microcantilever

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11255189B2Methods to characterize subterranean fluid composition and adjust operating conditions using MEMS technology
Publication Date: 2022.02.22 HALLIBURTON ENERGY SERVICES INC
  • US11255189B2 patent drawing
  • US11255189B2 patent drawing
  • US11255189B2 patent drawing

AI summary

A method includes determining a concentration of one or more components of a subterranean fluid, and adjusting or maintaining at least one operating parameter of a wellbore servicing operation based on the determining of the concentration of the one or more components. The subterranean fluid includes a fluid obtained from a subterranean formation during the wellbore servicing operation, and the determining of the concentration of the one or more components includes contacting a sample of the subterranean fluid with a microelectromechanical system (MEMS) device to provide a sample response indicative of the concentration of the one or more components.