MEMS Pressure Sensor Electrode Amplifies Capacitance

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Solution Overview

Problem

MEMS pressure sensors have poor sensitivity due to the central portion of the thin-film dome contributing more to capacitance changes, leading to inadequate pressure measurement accuracy.

Innovation Solution

The MEMS element design includes a movable upper electrode connected to a thin-film dome with a higher spring constant than the spring portion, allowing vertical movement that amplifies capacitance changes, enhancing sensitivity and reliability by linking the upper electrode's movement to the central portion of the thin-film dome.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a thin-film dome is used as a movable electrode in a MEMS pressure sensor, then the device structure is simple and manufacturable, but the sensitivity is poor because only the central portion contributes to capacitance change

Engineering Contradiction:
Improveease of manufactureVSAvoidsensitivity
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The movable electrode system is segmented into two functional parts: the thin-film dome structure (which provides mechanical response to pressure) and the separate movable electrode plate (which provides the capacitive sensing surface). This segmentation allows each component to be optimized independently - the dome for mechanical performance and the electrode plate for electrical sensing - thereby resolving the contradiction between ease of manufacture and measurement precision

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces an intermediary movable electrode plate that couples the mechanical deformation of the thin-film dome to the capacitive measurement system. This intermediary element amplifies the capacitance change by providing a larger effective sensing area that moves in response to dome deformation, thus improving sensitivity while maintaining the simplicity of the underlying dome structure

Inventive Principle:
Principle #24Intermediary (Mediator)

2Strength

If the thin-film dome is made with high stiffness to maintain structural integrity, then strength is improved, but the movement amplitude decreases reducing capacitance change

Engineering Contradiction:
ImprovestrengthVSAvoidsensitivity
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

By separating the structural function (performed by the stiff thin-film dome) from the sensing function (performed by the movable electrode plate), the system can maintain high structural integrity while achieving large capacitive response. The electrode plate is designed to move with the dome deformation, translating small dome movements into measurable capacitance changes without requiring the dome itself to be highly flexible

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the key parameter for sensitivity from dome displacement amplitude to capacitance change amplitude. By using a separate movable electrode plate with optimized geometry and positioning, the system achieves large capacitance changes even when dome displacement is limited by high stiffness requirements, thus decoupling strength from sensitivity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly increases the sensitivity of pressure sensors by amplifying capacitance changes and prevents damage from high pressures by acting as a stopper, while also reducing power consumption in variable capacitance applications.

Implementation Method 1

a spring portion 16 having a meander shape in the plane view, one end of which is connected to an end portion in the plane of the upper electrode 15 and the other end of which is connected to an anchor portion 14

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

the pressure sensor measures a pressure at that time by detecting the capacitance (electrostatic capacitance) between the movable thin-film dome and the fixed electrode according to the pressure outside of the dome

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS8921958B2MEMS element
Publication Date: 2014.12.30 KK TOSHIBA
  • US8921958B2 patent drawing
  • US8921958B2 patent drawing
  • US8921958B2 patent drawing

AI summary

According to one embodiment, a MEMS element comprises a first electrode that is fixed on a substrate and has plate shape, a second electrode that is disposed above the first electrode while facing the first electrode, the second electrode being movable in a vertical direction and having plate shape, and a first film that includes a first cavity in which the second electrode is accommodated on the substrate. The second electrode is connected to an anchor portion connected to the substrate via a spring portion. An upper surface of the second electrode is connected to the first film.