Compensated MEMS FTIR Spectrometer Balancing Interfaces

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Solution Overview

Problem

MEMS-based spectrometers face limitations due to phase errors caused by refractive index variations in silicon, leading to reduced wavelength resolution and accuracy, and poor verticality in DRIE technology resulting in increased insertion loss and reduced visibility.

Innovation Solution

A balanced architecture for MEMS interferometers is implemented, using balancing interfaces to minimize tilt angles and phase errors, with equal dispersion in both arms to compensate for material dispersion, and geometrically aligned mirrors and beam splitters to improve fringe visibility and resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a thin wall of silicon or glass is used for beam splitting in MEMS-based spectrometers, then complete integration is achieved with mirrors and beam splitters fabricated in a single lithography step, but dispersion occurs due to refractive index variations with wavelength, introducing phase errors

Engineering Contradiction:
ImproveintegrationVSAvoidphase error
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent introduces asymmetric balancing interfaces with different orientations in the two interferometer arms. The first balancing interface has a first orientation and the second balancing interface has a second orientation, creating an asymmetric structure that compensates for the symmetric dispersion error introduced by the silicon beam splitter. This asymmetric design allows differential compensation of wavelength-dependent phase shifts.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent introduces balancing interfaces as intermediary elements between the beam splitter and mirrors. These interfaces act as mediators that introduce compensating phase shifts to counterbalance the dispersion errors. The balancing interfaces serve as intermediate optical elements that correct the wavelength-dependent phase errors without requiring complex post-processing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If complex Fourier transform is used to correct phase error, then the phase error is compensated, but the mirror must move in positive and negative directions with respect to zero path difference position, reducing wavelength resolution due to limited travel range

Engineering Contradiction:
Improvephase error correctionVSAvoidwavelength resolution
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-compensating for dispersion errors through the balancing interfaces before the interferometric measurement is performed. The balancing interfaces are designed with specific orientations that pre-correct the wavelength-dependent phase shifts, eliminating the need for complex post-measurement Fourier transform corrections and allowing the mirror to operate within a limited travel range while maintaining high wavelength resolution.

Inventive Principle:
Principle #10Preliminary action

3Ease of manufacture

If DRIE technology is used to form optical mirrors and beam splitters, then integration of different components is achieved using simple lithographic process, but poor verticality of walls results in large tilt angles that increase insertion loss and reduce visibility

Engineering Contradiction:
ImproveintegrationVSAvoidverticality
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent converts the harmful effect of DRIE-induced tilt angles into a beneficial compensation mechanism. By intentionally introducing balancing interfaces with specific orientations that mirror the tilt errors, the patent transforms the manufacturing imperfection into a compensating element. The balancing interfaces are designed to introduce equal and opposite phase shifts, thereby converting the harmful tilt-induced dispersion into a useful correction mechanism.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent applies parameter changes by modifying the orientations of the balancing interfaces to compensate for the tilt angles. The first and second balancing interfaces are configured with specific orientations that counterbalance the DRIE-induced non-verticality. By adjusting these geometric parameters, the patent compensates for the manufacturing precision limitations of DRIE technology.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the wavelength resolution and accuracy of MEMS spectrometers by reducing phase errors and insertion loss, while improving the visibility of fringes and throughput.

Implementation Method 1

the beam splitter is optically coupled to receive an incident beam and to split the incident beam into a first interfering beam propagating in the first medium and a second interfering beam propagating in the second medium

Methodology Applied
Scientific EffectPartial reflection and transmission: Reflection

Implementation Method 2

the first mirror is optically coupled to receive the first interfering beam and to reflect the first interfering beam to produce a first reflected interfering beam, while the second mirror is optically coupled to receive the second interfering beam and to reflect the second interfering beam to produce a second reflected interfering beam

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 3

an actuator is coupled to one of the first mirror and the second mirror to cause a displacement thereof. The displacement produces an optical path length difference between the first reflected interfering beam and the second reflected interfering beam equal to twice the displacement

Methodology Applied
Scientific EffectMEMS actuation: Microelectromechanical Systems

Implementation Method 4

a detector is optically coupled to detect an interference pattern produced as a result of interference between the first reflected interfering beam and the second reflected interfering beam

Methodology Applied
Scientific EffectInterference: Interference

Data Source

PatentEP2475970B1Compensated MEMS FTIR spectrometer architecture
Publication Date: 2021.11.03 SI WARE SYSTEMS INC(US)
  • EP2475970B1 patent drawingFigure 1A~1B
  • EP2475970B1 patent drawingFigure 2A
  • EP2475970B1 patent drawingFigure 2B

AI summary

A Micro Electro-Mechanical System (MEMS) spectrometer architecture compensates for verticality and dispersion problems using balancing interfaces. A MEMS spectrometer/interferometer includes a beam splitter formed on a first surface of a first medium at an interface between the first medium and a second medium, a first mirror formed on a second surface of the first medium, a second mirror formed on a third surface of the first medium and balancing interfaces designed to minimize both a difference in tilt angles between the surfaces and a difference in phase errors between beams reflected from the first and second mirrors.