MEMS Guard Ring Shields Dielectric Layer from Etching

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Solution Overview

Problem

MEMS devices require protection for their structures, particularly the MEMS structure located on top of the wafer, which is not adequately addressed by existing technologies.

Innovation Solution

A MEMS device with a guard ring made of an etch-resistant material surrounding the bond pad, along with a shielding layer, is formed to laterally seal the top dielectric layer, preventing etching during the manufacturing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the top dielectric layer is exposed during manufacturing, then the manufacturing process can be simplified, but the dielectric layer becomes vulnerable to etching damage

Engineering Contradiction:
Improvemanufacturing process simplicityVSAvoidetching damage to dielectric layer
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The guard ring is formed around the bond pad before the dielectric layer etching process. This preliminary structure serves as a protective barrier that prevents the etchant from damaging the top dielectric layer during subsequent manufacturing steps, thereby resolving the contradiction between process simplicity and protection needs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guard ring acts as an intermediary protective element between the etchant and the top dielectric layer. Made of etch-resistant material, it mediates the harmful etching action, allowing the manufacturing process to proceed while protecting the vulnerable dielectric layer from damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If no guard ring is provided, then the device structure remains simple, but the top dielectric layer lacks protection during manufacturing

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidprotection of top dielectric layer
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The guard ring is formed as a preliminary protective structure before the dielectric layer is exposed to etching processes. This advance preparation ensures the top dielectric layer is protected during manufacturing without requiring complex additional structures, thus balancing simplicity and reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guard ring provides localized protection specifically at the bond pad area where the top dielectric layer is most vulnerable. This targeted approach protects the critical area without unnecessarily complicating the entire device structure, maintaining simplicity where protection is not needed.

Inventive Principle:
Principle #3Local quality

3Object-affected harmful factors

If etch-resistant material is used for the guard ring, then the top dielectric layer is protected from etching, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveprotection from etchingVSAvoidmanufacturing process complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The guard ring is formed as a preliminary structure before the dielectric layer etching process. By preparing this protective barrier in advance using standard deposition techniques, the process complexity is minimized while still providing effective protection against etching damage during subsequent steps.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The guard ring can be formed using composite material structures (such as metal layers combined with dielectric layers) that provide enhanced etch resistance. This approach protects the top dielectric layer while using materials and techniques that are compatible with existing manufacturing processes, thereby limiting the increase in process complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The guard ring effectively protects the MEMS device's top dielectric layer from etching, ensuring structural integrity and preventing electrical shorts by using etch-resistant materials for the guard ring and shielding layer.

Implementation Method 1

the sidewall is made of an etch-resistive material and forms a guard ring laterally sealing the top dielectric layer

Methodology Applied
Scientific EffectEtch resistance:

Data Source

PatentUS9302907B2Micro-electro-mechanical-system device with guard ring and method for making same
Publication Date: 2016.04.05 PIXART IMAGING INC
  • US9302907B2 patent drawing
  • US9302907B2 patent drawing
  • US9302907B2 patent drawing

AI summary

The present invention discloses a MEMS device with guard ring, and a method for making the MEMS device. The MEMS device comprises a bond pad and a sidewall surrounding and connecting with the bond pad, characterized in that the sidewall forms a guard ring by an etch-resistive material.