Thin-Layer Stepped-Beam MEMS Resonator for Internal Resonance Tuning

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Solution Overview

Problem

Microelectromechanical systems (MEMS) oscillators face frequency instability due to noise sources like thermal noise, molecular adsorption, and actuation/transduction circuit noise, which degrades their performance and prevents them from achieving the thermo-mechanical noise limit, especially at micro- and nano-scales.

Innovation Solution

A thin-layer stepped-beam MEMS resonator with a clamped-clamped structure is designed to implement internal resonance (IR) by adjusting modal frequencies into a n:m ratio through DC bias tuning, enabling strong coupling between flexural modes and compensating for fabrication errors, thereby stabilizing frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the dimensions of MEMS oscillators are shrunk to micro- and nano-scale to achieve compact dimensions, then the device size is reduced, but frequency stability deteriorates due to dominant noise sources

Engineering Contradiction:
Improvedevice sizeVSAvoidfrequency stability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The patent employs internal resonance between two flexural modes of the stepped-beam structure to stabilize frequency. By designing the structure to satisfy commensurability conditions (n:m ratio) between mode frequencies, strong coupling is achieved that suppresses noise-induced frequency fluctuations, directly addressing the stability problem in miniaturized devices

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent uses DC bias voltage to tune the resonant frequencies of the flexural modes, enabling precise control of the commensurability condition. This parameter adjustment allows optimization of the internal resonance coupling strength to maximize frequency stability while maintaining compact dimensions

Inventive Principle:
Principle #35Parameter changes

2Reliability

If internal resonance is implemented to improve frequency stability, then frequency stability is improved, but device structure becomes more complex due to non-prismatic stepped-beam design

Engineering Contradiction:
Improvefrequency stabilityVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The beam structure is divided into multiple segments with different cross-sectional dimensions (stepped-beam), creating distinct flexural modes that can be tuned to satisfy commensurability conditions. This segmentation enables internal resonance while maintaining a relatively simple monolithic structure that can be fabricated using standard MEMS processes

Inventive Principle:
Principle #1Segmentation

3Adaptability or versatility

If DC bias tuning is used to adjust modal frequencies into n:m ratio, then frequency tunability is improved, but control complexity increases

Engineering Contradiction:
Improvefrequency tunabilityVSAvoidcontrol complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies DC bias voltage to the stepped-beam structure to electrostatically tune the resonant frequencies of the flexural modes. This single-parameter control method enables precise adjustment of the frequency ratio to satisfy commensurability conditions, providing high adaptability with relatively simple electrical control

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The IR mechanism achieves a six-fold improvement in frequency stability, bringing it close to the thermo-mechanical noise limit and enhancing the resonator's performance by allowing precise control of mistuning between modes and broadening the frequency stabilization range.

Implementation Method 1

The thin-layer structure provides frequency tunability by controlling the mid-plane stretching effect with an applied DC bias

Methodology Applied
Scientific EffectMid-plane stretching effect: Elasticity

Implementation Method 2

The resonator may be configured to implement IR (internal resonance). Through strong coupling between the two flexural modes, a broader range of frequency stabilization is achieved by IR

Methodology Applied
Scientific EffectInternal resonance: Resonance

Data Source

PatentUS11811380B2Micro-resonator design implementing internal resonance for MEMS applications
Publication Date: 2023.11.07 OHIO STATE INNOVATION FOUND
  • US11811380B2 patent drawing
  • US11811380B2 patent drawing
  • US11811380B2 patent drawing

AI summary

Frequency stabilization is provided in a microelectromechanical systems (MEMS) oscillator via tunable internal resonance (IR). A device comprises a MEMS resonator comprising a stepped-beam structure that is a thin-layer structure. The resonator may be configured to implement IR. The stepped-beam structure may be configured to provide flexibility to adjust modal frequencies into a n:m ratio, wherein n and m are integers. The thin-layer structure provides frequency tunability by controlling the mid-plane stretching effect with an applied DC bias. The thin-layer structure compensates for a frequency mismatch from a n:m ratio due to a fabrication error. The MEMS resonator may be an oscillator.