MEMS Light Modulator Lateral Shutter for Display Efficiency

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Solution Overview

Problem

Current liquid crystal displays (LCDs) face challenges in competing with electromechanical light modulators in terms of picture performance, light efficiency, and cost, as they struggle to match the efficiency and cost-effectiveness of electromechanical light modulators.

Innovation Solution

The development of electromechanical light modulators that utilize one or two electrostatic actuators with a light shutter supported by a substrate, featuring light transmitting and blocking regions, and a manufacturing method that includes cantilever beams and light reflectors to enhance light recycling and transmission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If the shutter is supported close to the substrate surface with supports located between the shutter and surface, then the space for shutter movement is minimized and device area is reduced, but the shutter movement range is constrained

Engineering Contradiction:
Improvedevice areaVSAvoidshutter movement range
Core Design Contradiction:
Area of stationary objectVSLength of moving object

Solution Approach 1:

The shutter movement is transformed from vertical displacement to lateral displacement. The shutter moves sideways parallel to the substrate surface rather than moving up and down, thereby maintaining minimal vertical space while achieving sufficient modulation range. This dimensional change resolves the contradiction between compact device area and adequate movement range.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If electrostatic actuators with closely positioned electrodes are used, then the actuator size is minimized and device area is reduced, but the manufacturing precision requirements increase

Engineering Contradiction:
Improveactuator sizeVSAvoidelectrode positioning precision
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent employs thin-film fabrication techniques to create the electrostatic actuator electrodes. The electrodes are formed as thin films deposited on flexible substrates, allowing for precise positioning through standard semiconductor manufacturing processes. This approach minimizes actuator size while managing manufacturing precision requirements through established thin-film deposition and patterning techniques.

Inventive Principle:
Principle #30Flexible shells and thin films

3Productivity

If the shutter moves laterally without physical contact with stationary parts, then light transmission efficiency is improved and wear is reduced, but the mechanism for maintaining precise shutter position becomes more complex

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidposition control mechanism
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent replaces mechanical contact-based position control with electrostatic field-based control. The electrostatic actuators use electric fields to attract and hold the shutter in precise positions without physical contact. This substitution eliminates mechanical wear and friction while maintaining accurate positioning through field forces, resolving the contradiction between contactless operation and position control complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Use of energy by moving object

If light reflectors are embedded in the substrate to converge light at shutter transmitting regions, then light efficiency is improved, but the substrate manufacturing complexity increases

Engineering Contradiction:
Improvelight efficiencyVSAvoidsubstrate manufacturing
Core Design Contradiction:
Use of energy by moving objectVSEase of manufacture

Solution Approach 1:

The patent employs standard optical parameter adjustments in the substrate design, such as refractive index matching and reflector geometry optimization, to achieve efficient light convergence. These parameter changes are implemented using conventional optical manufacturing techniques, balancing light efficiency improvement with manageable manufacturing complexity through established optical engineering practices.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

These modulators achieve improved light efficiency and cost competitiveness with LCDs by allowing the shutter to move laterally between positions without physical contact, increasing light transmission while reducing the gap between display elements, thereby enhancing overall display performance.

Implementation Method 1

two electrostatic actuators... the actuator applies a force to the shutter

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 2

a light reflecting surface facing the backlight for recycling the light emitted from the backlight, wherein light from the backlight impinging said light transmitting regions of the shutter transmit through the light transmitting regions of the light absorbing layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 3

a plurality of embedded light reflectors, wherein said embedded light reflectors cause light to exit the substrate from said surface of the substrate and converge at respective light transmitting regions of the shutter

Methodology Applied
Scientific EffectLight convergence: Focusing

Data Source

PatentUS9703094B2MEMS light modulator for display
Publication Date: 2017.07.11 PAKHCHYAN EDWARD
  • US9703094B2 patent drawing
  • US9703094B2 patent drawing
  • US9703094B2 patent drawing

AI summary

Electromechanical light modulators and backlight providing efficient, low cost and high performance displays.