MEMS Micro-Mirror Position Sensing via Electromagnetic Induction

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Solution Overview

Problem

Existing MEMS micro-mirror devices lack a simple and effective method for precise control and position sensing of micro-mirror deflection, leading to inconsistent image projection quality and potential electrical risks due to the limitations of existing position sensing systems, which are often complex, space-consuming, and sensitive to fabrication variations.

Innovation Solution

The use of independent drive and sensing coils, in conjunction with a magnet, allows for continuous measurement of micro-mirror positions and deflection angles, enabling precise control and feedback loop management to adapt to internal and external changes, thereby improving image quality and ensuring safety.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If photodetectors are used to determine micro-mirror position, then position sensing capability is improved, but device volume increases

Engineering Contradiction:
Improveposition sensing capabilityVSAvoiddevice volume
Core Design Contradiction:
Measurement precisionVSVolume of stationary object

Solution Approach 1:

The patent combines the drive coil and sensing coil into a single integrated electromagnetic actuation system. The sensing coil is integrated with the drive coil structure, allowing position sensing to be performed without adding separate photodetector components. This merging of functions resolves the contradiction by maintaining position sensing capability while avoiding the volume increase that would result from adding discrete photodetector components to the device.

Inventive Principle:
Principle #5Merging (Combining)

2Measurement precision

If resistive material is added to torsion arms for position sensing, then position measurement capability is improved, but fabrication complexity increases

Engineering Contradiction:
Improveposition measurement capabilityVSAvoidfabrication complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical/resistive sensing approach with an electromagnetic sensing system. Instead of using resistive material on torsion arms that requires complex doping and fabrication processes, the invention uses a sensing coil that detects position through electromagnetic induction. This substitution of the sensing mechanism eliminates the need for complex resistive material fabrication while maintaining position measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If resistive material is added to torsion arms for position sensing, then position measurement capability is improved, but sensing performance deteriorates due to noise

Engineering Contradiction:
Improveposition measurement capabilityVSAvoidsensing performance
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent replaces the resistive sensing system with an electromagnetic sensing system using a sensing coil. The sensing coil detects micro-mirror position through electromagnetic induction without the parasitic noise inherent in resistive measurements. This substitution improves sensing performance and reliability by eliminating the noise sources associated with resistive material while maintaining position measurement capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If fixed electrode dimension is increased to match deflection amplitude for capacitive sensing, then position sensing range is improved, but manufacturing difficulty increases

Engineering Contradiction:
Improveposition sensing rangeVSAvoidmanufacturing difficulty
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent replaces the capacitive sensing system with an electromagnetic sensing system using a sensing coil. This substitution eliminates the need for large-dimensioned fixed electrodes that would be required for capacitive sensing across large deflection ranges. The electromagnetic sensing approach maintains full sensing range capability while using standard-sized components that are easier to manufacture with conventional semiconductor equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances the quality of projected images and videos by providing continuous position sensing and feedback control, preventing undesired changes and electrical risks, while simplifying assembly and reducing manufacturing costs.

Implementation Method 1

a sensing coil (202) measures a signal induced by the magnet (200)

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

different actuation principles can be used, including electrostatic, thermal, electro-magnetic or piezo-electric

Methodology Applied
Scientific EffectElectromagnetic force: Lorentz Force

Data Source

PatentEP2534523B1Method and apparatus for controlling a MEMS micro-mirror device
Publication Date: 2017.08.16 INTEL CORP
  • EP2534523B1 patent drawingFigure 1~2
  • EP2534523B1 patent drawingFigure 3~4
  • EP2534523B1 patent drawingFigure 5~6a

AI summary

The present invention concerns a method and an apparatus for controlling a MEMS micro-mirror device. The invention enables the control of the micro-mirror deflection angle and of the micro-mirror scanning frequency, essential for the projection as it relates directly to the size of the projected image. The MEMS micro-mirror device has a fixed part (102) and a micro-mirror (100) that can oscillate along at least one oscillation axis, a magnet (200) either placed next to said fixed part (102) or on the said movable part (100) and a sensing coil (202) placed on said moving part (100) or on said fixed part (102). A detecting circuit detects at least one value (U?nd) of the inducted voltage in said sensing coil (202) for each period and for each oscillation axis, and a calculating circuit (404) calculates the amplitude of the movement of said micro-mirror (100) by means of said value (Umd)- Another independent electrical drive coil can be used in order to have two independent electrical coils respectively for driving the micro- mirror and for sensing its positions. The invention can prevent an unexpected default of the projection system.