MEMS Micromirror Position Control With Resonance Equalization

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Solution Overview

Problem

Existing open loop driving techniques for quasi static MEMS mirrors in laser beam scanning modules are limited in accurately positioning the mirrors due to mechanical resonance and external vibrations, and cannot extend system bandwidth beyond 2kHz while maintaining mechanical opening angles, leading to spurious ringing and disturbances in the mirror's travel path.

Innovation Solution

A control system with a compensator-based controller and derivative-based controller is implemented, which includes a higher order resonance equalization circuit and lead-lag filters to dampen the fundamental resonant mode and extend system bandwidth by generating feedback signals that correct positional errors and minimize ringing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If open loop driving techniques are used for quasi static MEMS mirrors, then the system bandwidth can be extended beyond 2kHz, but mechanical resonance generates spurious ringing and positional errors that cannot be accurately corrected

Engineering Contradiction:
Improvesystem bandwidthVSAvoidmirror positioning accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The patent implements a closed-loop control system that uses a position sensor to continuously monitor the actual mirror position and feeds this information back to a controller. The controller compares the actual position with the desired position and generates corrective drive signals to eliminate positional errors and ringing caused by mechanical resonance, thereby maintaining high bandwidth while achieving accurate positioning.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces open-loop mechanical driving with a closed-loop electromechanical control system. Instead of relying solely on mechanical resonance characteristics, the system uses electronic feedback control to actively compensate for resonance effects, substituting passive mechanical behavior with active electronic correction to achieve both high bandwidth and positioning accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Speed

If drive signals with fast slopes are used to achieve high bandwidth, then system response speed improves, but mechanical resonance is excited causing ringing and disturbances in mirror travel path

Engineering Contradiction:
Improvesystem response speedVSAvoidringing and disturbances
Core Design Contradiction:
SpeedVSObject-generated harmful factors

Solution Approach 1:

The closed-loop system detects ringing and disturbances through position sensing and generates real-time feedback signals to counteract these harmful oscillations. The controller actively suppresses resonance by applying corrective forces opposite to the detected vibrations, allowing fast drive signals to be used without generating harmful ringing.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent converts the harmful effect of mechanical resonance into a beneficial one by using the resonance information from position sensing to generate proactive compensation signals. The system detects resonance patterns and uses this information to pre-compensate or actively cancel the ringing, transforming the harmful resonance into a detectable and correctable phenomenon that improves overall system performance.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If external vibrations are introduced into linearly driven MEMS mirrors, then positioning accuracy deteriorates, but open loop techniques cannot compensate for these vibrations

Engineering Contradiction:
Improvepositioning stabilityVSAvoidexternal vibrations
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The closed-loop control system uses position sensing to detect vibrations caused by external disturbances and generates real-time feedback compensation signals. The controller continuously adjusts the drive signal based on detected positional deviations, actively counteracting external vibrations and maintaining stable positioning despite environmental disturbances.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The control system effectively dampens the quality factor of the fundamental resonant mode, reduces positional errors, and extends the system bandwidth, allowing for precise control of MEMS mirrors even at frequencies close to mechanical resonance, thereby improving the accuracy and stability of the mirror's movement.

Implementation Method 1

a piezoelectric actuator adapted to rock the mirror around an axis of the mirror

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

a piezoelectric sensor adapted to sense vibrations of the piezoelectric actuator

Methodology Applied
Scientific EffectPiezoelectric effect: Converse Piezoelectric Effect

Implementation Method 3

the relatively large quality factor (e.g., 100) and low frequency (about 500-1000 Hz) of the fundamental resonant mode of quasi statically driven MEMS micromirrors

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 4

it is clear that further development into the driving of quasi static MEMS micromirrors is necessary, for example to dampen fundamental resonant modes

Methodology Applied
Scientific EffectDamping: Damping

Data Source

PatentEP4009312B1Closed-loop position control of MEMS micromirrors
Publication Date: 2024.05.15 STMICROELECTRONICS SRL
  • EP4009312B1 patent drawingFigure 1~2B
  • EP4009312B1 patent drawingFigure 3A~4
  • EP4009312B1 patent drawingFigure 5~7

AI summary

Disclosed herein is a control system (10) for a projection system (17), including a first subtractor (12) receiving an input drive signal (INPUT) and a feedback signal (FBK) and generating a first difference signal (DIFF1) therefrom, the feedback signal being indicative of position of a quasi-static micromirror (19b) of the projection system. A type-2 compensator (15a) receives the first difference signal (DIFF1) and generates therefrom a first output signal (OUT1). A derivative based controller (15b) receives the feedback signal (FBK) and generates therefrom a second output signal (OUT2) . A second subtractor (16) receives the first (OUT1) and second (OUT2) output signals and generates a second difference signal (DIFF2) therefrom. The second difference signal serves to control a mirror driver (19a) of the projection system. A higher order resonance equalization circuit (20) receives a pre-output signal from an analog front end (19c) of the projection system that is indicative of position of the quasi-static micromirror (19b), and generates the feedback signal (FBK) therefrom.