Capacitive MEMS Microphone Pre-Deviation for Lower THD and Higher AOP

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Solution Overview

Problem

Capacitive MEMS microphones suffer from high non-linearity and low acoustic overload point due to the use of diaphragms with low static deflection, which compromises sensitivity and performance.

Innovation Solution

Implement a pre-deviated diaphragm design with a static deflection ratio greater than or equal to 0.5, counteracting non-linearity by introducing mechanical asymmetry to balance capacitance detection non-linearity, using stress structures like stress rings, corrugated membranes, or support structures to achieve greater diaphragm deflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If a diaphragm with low static deflection is used to ensure mechanical linear performance, then the mechanical linearity is improved, but the sensitivity and acoustic overload point deteriorate

Engineering Contradiction:
Improvemechanical linearityVSAvoidsensitivity
Core Design Contradiction:
Stability of the object's compositionVSMeasurement precision

Solution Approach 1:

The patent applies preliminary anti-action by pre-deviating the diaphragm in a direction away from the back electrode plate before operation. This pre-deviation counteracts the non-linearity that would otherwise occur during operation, allowing the diaphragm to maintain better mechanical linearity while achieving greater static deflection for improved sensitivity and acoustic overload point

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent changes the parameter of static deflection by introducing stress structures (such as stress rings or corrugated membranes) that increase the diaphragm's static deflection ratio to 0.5 or greater. This parameter change enables the diaphragm to achieve both high sensitivity and improved non-linearity performance

Inventive Principle:
Principle #35Parameter changes

2Strength

If a diaphragm with low static deflection is used to maintain structural rigidity, then the structural strength is improved, but the total harmonic distortion performance deteriorates

Engineering Contradiction:
Improvestructural rigidityVSAvoidtotal harmonic distortion
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The pre-deviation of the diaphragm in a direction away from the back electrode plate creates a preliminary mechanical state that counteracts non-linear deformation during operation. This reduces total harmonic distortion while maintaining the structural rigidity needed for structural strength

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The patent employs composite structures including stress rings or corrugated membranes integrated with the diaphragm. These composite structures provide both the necessary rigidity and the stress distribution characteristics that reduce non-linear deformation and total harmonic distortion

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves Total Harmonic Distortion (THD) and Acoustic Overload Point (AOP) performance by reducing overall non-linearity and maintaining sensitivity, allowing for lower bias power requirements and easier fabrication.

Implementation Method 1

at least a portion of the diaphragm is pre-deviated in a direction away from the back electrode plate relative to a flat position

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

capacitive MEMS microphone includes a back electrode plate, a diaphragm, and a spacer for separating the back electrode plate from the diaphragm

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12382227B2Capacitive MEMS microphone, microphone unit and electronic device
Publication Date: 2025.08.05 GOERTEK MICROELECTRONICS CO LTD
  • US12382227B2 patent drawing
  • US12382227B2 patent drawing
  • US12382227B2 patent drawing

AI summary

Disclosed in embodiments of the present disclosure are a capacitive MEMS microphone, a microphone unit and an electronic device. The capacitive MEMS microphone includes: a back electrode plate; a diaphragm; and a spacer for separating the back electrode plate from the diaphragm, wherein in a state where no operating bias is applied, at least a portion of the diaphragm is pre-deviated in a direction away from the back electrode plate relative to a flat position.