MEMS Microphone Vent Valve for Acoustic Pressure Management

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Solution Overview

Problem

Existing microphones, particularly MEMS microphones, face challenges in maintaining sensitivity and preventing membrane damage from large acoustic pressures, which can lead to signal-to-noise ratio loss and reliability issues.

Innovation Solution

The integration of vent valves in the microphone membrane, which have a variable open area in response to changes in acoustic pressure, allowing for increased passage of large pressures while maintaining high sensitivity by adjusting their deflection relative to the membrane body.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the membrane is made more sensitive to detect small acoustic pressures, then measurement precision is improved, but the membrane becomes more vulnerable to damage from large acoustic pressures

Engineering Contradiction:
ImprovesensitivityVSAvoidmembrane durability
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

A vent valve is introduced as an intermediary component between the external environment and the membrane. The vent valve selectively releases large acoustic pressures before they reach the membrane, while allowing small acoustic pressures to pass through for detection. This mediator protects the sensitive membrane from damaging forces while maintaining its ability to detect subtle sound waves.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The vent valve performs preliminary anti-action by anticipating and counteracting large acoustic pressures before they can damage the membrane. When excessive pressure is detected, the vent valve opens to release the pressure in advance, preventing the harmful effect from reaching the membrane. This proactive protection allows the membrane to maintain high sensitivity without compromising durability.

Inventive Principle:
Principle #9Preliminary anti-action

2Reliability

If vent holes are added to relieve acoustic pressure, then membrane damage is prevented, but sensitivity to small acoustic pressures decreases

Engineering Contradiction:
Improvemembrane protectionVSAvoidsensitivity
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The vent valve is designed with dynamic characteristics that allow it to respond differently to varying acoustic pressures. For small acoustic pressures, the vent valve remains closed, allowing the membrane to detect these subtle variations with high sensitivity. For large acoustic pressures, the vent valve opens to release the excess pressure. This dynamic behavior resolves the contradiction by making the pressure relief mechanism adaptive rather than static.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The vent valve changes its operational parameter (open/closed state) based on the acoustic pressure level. By monitoring the pressure parameter and adjusting its state accordingly, the vent valve maintains membrane protection while preserving sensitivity. The parameter change allows the system to optimize both reliability and measurement precision under different operating conditions.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents membrane damage from large acoustic pressures while maintaining high sensitivity, enhancing the reliability and availability of the integrated microphone device.

Implementation Method 1

variation of acoustic pressure (i.e. local pressure deviation from the ambient atmospheric pressure caused by the sound waves) forces the diaphragm to deform correspondingly

Methodology Applied
Scientific EffectAcoustic pressure: Sound

Implementation Method 2

the deformation of the diaphragm induces a capacitance variation. The variation of acoustic pressure can thus be obtained via detecting the voltage difference caused by the capacitance variation

Methodology Applied
Scientific EffectCapacitance variation: Capacitance

Data Source

PatentUS11184694B2Integrated microphone device and manufacturing method thereof
Publication Date: 2021.11.23 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US11184694B2 patent drawing
  • US11184694B2 patent drawing
  • US11184694B2 patent drawing

AI summary

An integrated microphone device is provided. The integrated microphone device includes a substrate, a plate, and a membrane. The substrate includes an aperture allowing acoustic pressure to pass through. The plate is disposed on a side of the substrate. The membrane is disposed between the substrate and the plate and movable relative to the plate as acoustic pressure strikes the membrane. The membrane includes a vent valve having an open area that is variable in response to a change in acoustic pressure.