MEMS Microviscometer RF Cantilever Conductive Fluids

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Solution Overview

Problem

Existing micro-viscometers face challenges in measuring viscosity in conductive fluids, such as blood, due to electrode polarization and electrolysis issues when using electrostatic drives, which affect measurement accuracy and reliability, especially in miniaturized systems.

Innovation Solution

A MEMS device utilizing a micromechanical actuator with a metallically conductive cantilever and a two-terminal RF voltage source that generates an RF voltage signal to deflect the actuator, allowing for viscosity measurement by detecting frequency, amplitude, or phase changes, which is suitable for miniaturization and use in conductive fluids, eliminating the need for separate high-voltage sources and enabling monolithic integration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If electrostatic drive is used in conventional micro-viscometers, then the device can measure viscosity, but electrode polarization and electrolysis occur in conductive fluids affecting measurement accuracy

Engineering Contradiction:
Improveviscosity measurement accuracyVSAvoidmeasurement reliability in conductive fluids
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The patent changes the electrical parameters by using high-frequency AC voltage instead of DC voltage. This parameter change prevents electrode polarization and electrolysis by rapidly alternating the charge state, thereby maintaining measurement accuracy and reliability in conductive fluids like blood.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies periodic AC voltage at high frequency to drive the cantilever. This periodic action prevents the electrodes from becoming polarized since the charge state continuously changes, eliminating the harmful effects in conductive fluids while maintaining the driving function.

Inventive Principle:
Principle #19Periodic action

2Volume of moving object

If miniaturization is implemented to enable portable use, then device size is reduced, but separate high-voltage sources and complex drive systems are required

Engineering Contradiction:
Improvedevice sizeVSAvoiddrive system complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the drive function with the measurement function by using the same cantilever structure for both driving and sensing. The high-frequency AC voltage source is integrated with the measurement electronics, eliminating the need for separate high-voltage sources and reducing overall device complexity while maintaining miniaturization.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cantilever serves multiple functions: it acts as both the drive element (when voltage is applied) and the measurement sensor (detecting viscosity through its motion). This multi-functionality reduces the number of separate components needed, enabling miniaturization without increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If DC voltage or low-frequency voltage is used, then the actuator can be driven, but ion current and polarization effects cause incorrect capacitive distance measurement

Engineering Contradiction:
Improveactuator drive capabilityVSAvoidcapacitive distance measurement accuracy
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The patent changes the frequency parameter from DC or low-frequency to high-frequency AC voltage. This parameter change ensures that the capacitive distance measurement is accurate by preventing ion current and polarization effects from interfering with the measurement, while still providing sufficient drive capability for the actuator.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MEMS device effectively measures viscosity in extremely small fluid volumes, including high viscosities in strong electrolytes, with high long-term stability, suitable for medical applications like continuous blood sugar monitoring, and reduces the complexity of the measuring system.

Implementation Method 1

Switching on a voltage Vin between electrode 106 and counter electrode 104 produces a force of attraction between the electrode 106 and the counter electrode 104 that deforms the cantilever 105

Methodology Applied
Scientific EffectElectrostatic force of attraction: Electrostatics

Implementation Method 2

The cantilever is regarded here as a spring/mass system, the movement of which is damped by the viscosity of the fluid to be measured

Methodology Applied
Scientific EffectViscous damping: Viscous Damping

Data Source

PatentUS9638617B2MEMS-microviscometer
Publication Date: 2017.05.02 IHP GMBH INNOVATIONS FOR HIGH PERFORMANCE MICROELECTRONICS LEIBNIZ INSTITUT FÜR INNOVATIVE MIKROELEKTRONIK
  • US9638617B2 patent drawing
  • US9638617B2 patent drawing
  • US9638617B2 patent drawing

AI summary

Micro-electromechanical device for measuring the viscosity of a fluid, comprises a measuring chamber with a micromechanical actuator, arranged as a cantilever above a metallically conductive counter electrode, elastically deformable towards the counter electrode, surrounded by the fluid to be measured and made of a metallically conductive material, a two-terminal RF voltage source that can be switched off, having a first output terminal connected to the actuator, and a second output terminal connected to the counter electrode, and which is designed to output an RF voltage signal that is suitable for deflecting the actuator out of its rest position, and a measuring device to detect a change in the frequency, amplitude or phase of the RF signal in order to determine a measurement value for the viscosity-dependent speed at which the actuator is deformed.