MEMS Oscillator High Temperature RF Transceiver

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Solution Overview

Problem

Standard wireless transceivers with crystal oscillators fail to maintain reliable wireless transmissions in high temperature environments, such as those experienced by automotive and off-road vehicles, where components can exceed 105 degrees Celsius, leading to performance and reliability issues.

Innovation Solution

A high temperature RF transceiver utilizing a microelectromechanical system (MEMS) oscillator is designed to operate at junction temperatures up to 125 degrees Celsius, enabling reliable wireless communication in extreme heat conditions, with applications on hydraulic valve manifolds, vehicle engines, and chassis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a crystal oscillator is used in a standard RF transceiver, then the transceiver can operate at lower temperatures, but it fails to maintain reliable wireless transmissions in high temperature environments exceeding 105 degrees Celsius

Engineering Contradiction:
Improvewireless transmission reliabilityVSAvoidoperating temperature range
Core Design Contradiction:
ReliabilityVSTemperature

Solution Approach 1:

The patent changes the fundamental parameter of the oscillator type from crystal-based to MEMS-based. MEMS oscillators are designed with different material properties and structural characteristics that allow them to maintain frequency stability and operational reliability at temperatures up to 125 degrees Celsius, whereas crystal oscillators fail above 105 degrees Celsius.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the crystal oscillator (a mechanical resonator system) with a MEMS oscillator (a microelectromechanical system). This substitution introduces a different physical mechanism for frequency generation that is inherently more resistant to thermal effects, using microfabricated structures rather than bulk crystal properties.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If the transceiver is placed in harsh high temperature environments (ambient temperatures up to 105 degrees Celsius), then it can be used in automotive and off-road applications, but components within the transceiver exceed their operating temperature limits

Engineering Contradiction:
Improveapplicability to automotive environmentsVSAvoidcomponent operational reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent changes the temperature rating parameter of the oscillator component from 85-105 degrees Celsius (standard) to 125 degrees Celsius (automotive-grade). This parameter change enables the transceiver to withstand the thermal conditions of automotive environments where ambient temperatures can reach 105 degrees Celsius and internal components experience higher temperatures.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If standard components are used in the RF transceiver, then the device can be manufactured with lower cost and simpler processes, but the components fail under high temperature conditions

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidhigh temperature performance
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent specifies automotive-grade components with enhanced temperature ratings (125 degrees Celsius junction temperature for the oscillator). While these components require more stringent manufacturing specifications, they maintain reliability in high-temperature automotive environments where standard components would fail.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS20240313815A1High temperature wireless transceiver for automotive and off-road automotive applications
Publication Date: 2024.09.19 DANFOSS AS
  • US20240313815A1 patent drawing
  • US20240313815A1 patent drawing

AI summary

A microelectromechanical system (MEMS) oscillator is used in a high temperature radio frequency (RF) transceiver (e.g., a high temperature wireless transceiver) to overcome high temperature limitations of a standard RF transceiver that utilizes a crystal oscillator. The design of the high temperature RF transceiver enables it to operate at a junction temperature of up to 125 degrees Celsius making it suitable to applications where an ambient temperature of up to 105 degrees Celsius occurs. Example applications include those where the high temperature RF transceiver is mounted on a hydraulic valve, on a hydraulic valve manifold, on or a near an engine, or on a chassis of an automotive vehicle or off-road automotive vehicle.