MEMS Waveguide Phase Shifter With Engineered Dielectric Loss Control

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Solution Overview

Problem

Current phase shifters at submillimeter-wave frequencies suffer from high loss, high actuation voltage, and limited phase shift, making them unsuitable for electronic beam scanning in submillimeter-wave instruments like spectrometers and radiometers, which require reliable, low-loss, and high-frequency phase shifters for efficient mapping and remote sensing.

Innovation Solution

A MEMS phase shifter using a perforated silicon slab with engineered permittivity, actuated by a large deflection MEMS motor, is integrated into a rectangular waveguide to achieve low insertion loss and high phase shift, with the slab's permittivity tailored by hexagonal hole patterns to optimize impedance matching and phase shift performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If integrated circuit technologies (SiGe, p-i-n diode, MESFET, GaAs, CMOS) are used for phase shifters, then the phase shifters can be manufactured with standard processes, but they cannot operate above 200 GHz without considerable loss

Engineering Contradiction:
ImprovemanufacturabilityVSAvoidinsertion loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent replaces integrated circuit technologies with a mechanical MEMS-based system. A movable dielectric slab is positioned within a waveguide using MEMS actuators to control phase shift. This mechanical substitution enables operation at submillimeter-wave frequencies (500-600 GHz) where electronic IC technologies suffer from excessive loss, while maintaining manufacturability through standard MEMS fabrication processes.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating regime from electronic field-effect transistors to mechanical dielectric positioning. By transforming the phase control mechanism from electronic to mechanical, the system achieves low-loss operation at frequencies above 200 GHz. The dielectric slab's position (a mechanical parameter) is varied to control phase shift, bypassing the frequency limitations of electronic components.

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If rectangular waveguides are used at higher frequencies (550 GHz), then insertion loss is reduced, but phase shift capability is limited and actuation voltage becomes excessively high (500 V)

Engineering Contradiction:
Improveinsertion lossVSAvoidactuation voltage
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The patent introduces a dielectric slab with specific local properties (high permittivity material) positioned at a specific location within the waveguide. This localized dielectric structure creates strong interaction with the electromagnetic field, enabling large phase shift at low actuation voltages. The local quality of the dielectric material (its permittivity) is engineered to maximize phase control efficiency while minimizing required actuation voltage.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the actuation voltage parameter from 500 V to a much lower value by introducing the dielectric slab. The presence of the high-permittivity material enhances the interaction between the electromagnetic field and the movable element, increasing the phase shift per unit displacement. This parameter change in the electromagnetic environment allows achieving the same phase shift with significantly reduced actuation voltage.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If a dielectric slab is inserted into the waveguide to achieve phase shift, then phase shift capability increases, but impedance mismatch increases and return loss worsens

Engineering Contradiction:
Improvephase shift capabilityVSAvoidreturn loss
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent engineers the dielectric slab's parameters (permittivity, thickness, length) to optimize the balance between phase shift capability and impedance matching. By carefully selecting the dielectric constant and geometric dimensions, the slab provides sufficient phase shift while minimizing reflection. The parameter optimization ensures that the dielectric structure integrates smoothly with the waveguide mode, reducing impedance discontinuities.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite structure combining the waveguide metal walls with a dielectric slab material. This composite configuration allows the dielectric to provide phase control functionality while its electromagnetic properties are tailored to maintain good impedance matching with the waveguide. The composite material approach enables simultaneous achievement of high phase shift and low return loss.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a low-loss, high-frequency phase shifter with a phase shift of up to 145° at 550 GHz, stable across the frequency band, and durable enough to withstand 10 million cycles with minimal degradation, enabling efficient electronic beam scanning and remote sensing applications.

Implementation Method 1

the dielectric material reduces the phase velocity of the incoming electromagnetic wave so as to shift the phase of the electromagnetic wave

Methodology Applied
Scientific EffectPhase velocity reduction: Dielectric

Implementation Method 2

The actuator is configured to move the dielectric material into or out an electromagnetic field

Methodology Applied
Scientific EffectMEMS actuation: Microelectromechanical Systems

Data Source

PatentUS11764450B2Low loss microelectromechanical system (MEMS) phase shifter
Publication Date: 2023.09.19 CALIFORNIA INST OF TECH
  • US11764450B2 patent drawing
  • US11764450B2 patent drawing
  • US11764450B2 patent drawing

AI summary

A phase shifter comprising an actuator coupled to a dielectric. When the dielectric is inserted into the waveguide in response to actuation by the actuator, the phase velocity of the incoming electromagnetic wave is decreased, resulting in a phase shift of the electromagnetic wave. A desired phase shift and a low insertion loss can be controlled by positioning of the dielectric and engineering the permittivity of the dielectric.