MEMS Film-Bridge Phase Shifter for Continuous RF Phase Control

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Solution Overview

Problem

Conventional MEMS phase shifters have limited phase adjustment capability due to fixed capacitance switching between turn-on and turn-off states, restricting continuous phase adjustment of radio frequency signals.

Innovation Solution

A phase shifter design featuring a substrate with signal lines, ground lines, and a capacitance adjusting component with a film bridge and dielectric pillars made of ferroelectric materials, allowing continuous capacitance adjustment with bias voltage, enabling linear correlation and improved phase shifting capability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If conventional MEMS phase shifters use fixed capacitance switching between turn-on and turn-off states, then the device structure is simple and manufacturing is easy, but the phase adjustment capability is limited and cannot achieve continuous phase adjustment

Engineering Contradiction:
Improvephase adjustment capabilityVSAvoiddevice structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent transforms the fixed capacitance switching mechanism into a dynamic, continuously adjustable capacitance system. By introducing a movable bridge structure that can be positioned at different locations along the signal line through voltage control, the capacitance value becomes variable rather than fixed. This dynamic adjustment capability enables continuous phase adjustment while maintaining a relatively simple overall device structure.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the capacitance parameter from a fixed value to a continuously variable parameter. By controlling the position of the bridge structure through applied voltage, the capacitance between the bridge and the signal line can be adjusted continuously. This parameter change enables the phase shifter to achieve continuous phase adjustment capability while keeping the device structure manageable.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If ferrite phase shifters are used to achieve large power capacity and small insertion loss, then the phase shifting performance is improved, but the process complexity increases, manufacturing cost rises, and volume increases

Engineering Contradiction:
Improvephase shifting performanceVSAvoidprocess complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the ferrite material-based electromagnetic phase shifting mechanism with a MEMS-based mechanical/electrical hybrid system. Instead of using ferrite materials that require complex manufacturing processes, the invention uses a movable bridge structure with capacitive coupling to achieve phase shifting. This substitution maintains good phase shifting performance while significantly simplifying the manufacturing process and reducing device complexity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the operating principle from ferrite material properties to capacitive coupling effects. By utilizing the voltage-controlled capacitance variation between the bridge and signal line, the system achieves phase shifting without requiring ferrite materials or complex electromagnetic processes. This parameter change enables simplified manufacturing while maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

3Volume of moving object

If semiconductor phase shifters are used to achieve small volume and high operating speed, then the device size is reduced and speed is improved, but the power capacity becomes small, power consumption increases, and manufacturing difficulty increases

Engineering Contradiction:
Improvedevice volumeVSAvoidpower capacity
Core Design Contradiction:
Volume of moving objectVSPower

Solution Approach 1:

The patent employs a dynamic bridge structure that can be positioned at different locations to achieve phase adjustment. This mechanical/electrical hybrid approach allows the device to maintain a compact form factor similar to semiconductor devices while achieving higher power capacity through the robust MEMS structure. The voltage-controlled positioning mechanism enables high operating speed without sacrificing power handling capability.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses a composite structure combining conductive bridge material, dielectric layers, and substrate materials. This composite approach enables the device to achieve small volume through miniaturization while maintaining high power capacity through the robust construction of the bridge and substrate assembly. The composite structure also facilitates efficient heat dissipation, supporting higher power operation.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The phase shifter achieves continuous phase adjustment of radio frequency signals, enhancing phase shifting capability compared to conventional MEMS phase shifters by allowing variable capacitance adjustment with bias voltage, thereby improving phase control precision and reducing manufacturing costs.

Implementation Method 1

the capacitance adjusting component is configured to adjust a capacitance between the film bridge and the signal line to a target capacitance when the capacitance adjusting component receives a bias voltage

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

the signal line is in a space enclosed by the film bridge and the substrate

Methodology Applied
Scientific EffectElectrostatic effect: Electrostatics

Implementation Method 3

the capacitance adjusting component further includes a plurality of dielectric pillars vertically on a surface of the signal line proximal to the bridge floor structure

Methodology Applied
Scientific EffectDielectric: Dielectric

Implementation Method 4

each of the plurality of dielectric pillars includes a ferroelectric material

Methodology Applied
Scientific EffectFerroelectric material:

Data Source

PatentUS11876274B2MEMS phase shifter including a signal line, ground lines and a film bridge formed on a substrate to provide for capacitive adjustment of the phase shifter
Publication Date: 2024.01.16 BOE TECHNOLOGY GROUP CO LTD
  • US11876274B2 patent drawing
  • US11876274B2 patent drawing
  • US11876274B2 patent drawing

AI summary

A phase shifter and an antenna device are provided. The phase shifter includes a substrate, a signal line on the substrate, ground lines in pairs on the substrate, and a capacitance adjusting component. Two ground lines in a same pair of ground lines are on both sides of the signal line and spaced apart from the signal line, respectively. The capacitance adjusting component includes a film bridge, and both ends of the film bridge are on the two ground lines, respectively. The signal line is in a space enclosed by the film bridge and the substrate. The capacitance adjusting component is configured to adjust a capacitance between the film bridge and the signal line to a target capacitance when the capacitance adjusting component receives a bias voltage, and the target capacitance has a linear correlation with a magnitude of the bias voltage.