MEMS Pump Punctal Plug for Precise Ocular Drug Delivery

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Solution Overview

Problem

Conventional eye drop administration for ocular drug delivery is inefficient and unreliable, leading to significant drug loss and systemic side effects due to overflow and dilution, and patients often have difficulty adhering to treatment regimens, especially for conditions like dry eye.

Innovation Solution

A punctal plug incorporating a microelectromechanical system (MEMS) pump and reservoir that actively delivers therapeutic agents into the eye, allowing for precise, pulsatile dosing and overcoming passive drug release limitations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If eye drops are instilled in the eye, then the conjunctival sac becomes overfilled, but a substantial portion of the drop is lost due to overflow onto the cheek

Engineering Contradiction:
Improvedrug delivery efficiencyVSAvoiddrug loss due to overflow
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The invention extracts the drug delivery function from the conventional eye drop method by using a punctal plug device that delivers drug directly to the eye surface through the punctum, bypassing the conjunctival sac overflow problem entirely

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The punctal plug acts as an intermediary device between the drug reservoir and the eye, providing controlled delivery through the tear drainage system and preventing both overflow loss and systemic absorption

Inventive Principle:
Principle #24Intermediary (Mediator)

2Duration of action of moving object

If eye drops remain on the ocular surface, then they provide continuous presence, but they are washed away by tears into the tear drainage system, diluting the drug concentration

Engineering Contradiction:
Improvedrug residence time on ocular surfaceVSAvoiddrug concentration on ocular surface
Core Design Contradiction:
Duration of action of moving objectVSQuantity of substance

Solution Approach 1:

The punctal plug is inserted beforehand to block the punctum opening, preventing tears from washing away the drug before it can be absorbed, thereby maintaining both concentration and residence time

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The punctal plug serves as a mediator that controls tear flow and drug delivery timing, allowing the drug to remain on the ocular surface long enough for absorption without being diluted by excessive tear wash

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If excess drug is carried into the nose and throat, then it reaches the general circulation, but this causes serious systemic side effects

Engineering Contradiction:
Improvedrug absorption into general circulationVSAvoidsystemic side effects
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The invention extracts the drug delivery pathway to bypass the nose and throat entirely by delivering drug directly to the eye through the punctum, eliminating the route that leads to systemic side effects

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The punctal plug acts as a mediator that controls drug delivery location and timing, ensuring drug enters the eye through the punctum rather than being carried into the nose and throat where it would be absorbed systemically

Inventive Principle:
Principle #24Intermediary (Mediator)

4Quantity of substance

If punctal plugs are used for sustained release, then they block tear drainage, but they require active pumping mechanism for precise dosing control

Engineering Contradiction:
Improvedrug delivery precisionVSAvoidpump mechanism complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention replaces complex mechanical active pumping mechanisms with a simpler passive elution system that uses the natural concentration gradient between the reservoir and the eye to achieve sustained release, eliminating the need for complex pumps while maintaining dosing precision

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The punctal plug with reservoir is designed to self-regulate drug release through passive elution driven by concentration gradients, eliminating the need for external power sources or complex control mechanisms while providing sustained release functionality

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The MEMS pump enables efficient, precise delivery of small drug quantities directly to the eye, reducing systemic side effects and improving compliance by providing controlled, on-demand dosing, with the ability to deliver doses in less than ten minutes and replaceable when empty.

Implementation Method 1

a microelectromechanical pump and reservoir positioned within the cavity of the punctal plug, the microelectromechanical pump being configured to deliver at least one therapeutic dosage of an active agent contained in the reservoir

Methodology Applied
Scientific EffectMEMS pump: Microelectromechanical Systems

Data Source

PatentUS8808256B2Eye drug delivery system
Publication Date: 2014.08.19 JOHNSON & JOHNSON VISION CARE INC
  • US8808256B2 patent drawing
  • US8808256B2 patent drawing
  • US8808256B2 patent drawing

AI summary

A punctal plug or lacrimal insert comprising a microelectromechanical system pump and associated reservoir may be utilized to deliver precise dosages of an active agent into the eye though the tear film. The microelectromechanical system pump comprises four main components; namely, a reservoir, a pump, a series of valves and a vent. The microelectromechanical system pump is positioned within a cavity in the punctal plug. The microelectromechanical system pump is positioned with a cavity in the punctal plug.