MEMS Pumping Structure for Particle Detector

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Solution Overview

Problem

Existing pumping structures for particle detectors require high power consumption and large volume, making them unsuitable for portable applications, and often suffer from stiction issues and complex valve setups.

Innovation Solution

A microelectromechanical pumping structure with two actuation chambers and an evaluation chamber, utilizing micromechanical membranes and electrodes made of conductive materials like poly-silicon, which are deflected by applied voltages to create a unidirectional flow without valves, allowing efficient pumping and minimizing power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional pumping structures with valves are used, then pumping function is achieved, but power consumption increases and volume increases

Engineering Contradiction:
Improvepower consumptionVSAvoidpumping efficiency
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The patent replaces conventional mechanical valve-based pumping systems with a MEMS-based electrostatic pumping structure. The pumping action is achieved through electrostatic actuation of membranes rather than mechanical valves, eliminating the need for complex mechanical components while reducing power consumption and volume.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes electrostatic parameters (voltage, electric field) to control membrane displacement and achieve pumping action. By changing electrical parameters rather than mechanical parameters, the system achieves efficient pumping with lower power consumption and without requiring mechanical valves.

Inventive Principle:
Principle #35Parameter changes

2Volume of moving object

If conventional pumping structures with valves are used, then pumping function is achieved, but device volume increases

Engineering Contradiction:
Improvepumping structure volumeVSAvoidpumping efficiency
Core Design Contradiction:
Volume of moving objectVSProductivity

Solution Approach 1:

The pumping structure is divided into multiple independent actuation chambers (first, second, third actuation chambers), each with its own membrane. This segmentation allows for compact arrangement of pumping elements, reducing overall device volume while maintaining effective pumping capacity through parallel operation of multiple chambers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs a layered structure where electrodes are positioned between membranes and substrates, with actuation chambers nested within the overall device architecture. This nested arrangement maximizes space utilization, allowing multiple functional elements to occupy overlapping spatial volumes and reducing the device's external dimensions.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Ease of operation

If membranes are actuated by electrodes, then pumping action is achieved, but stiction may occur

Engineering Contradiction:
Improvemembrane actuationVSAvoidstiction avoidance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent introduces an insulating layer as an intermediary between the electrodes and membranes. This intermediate layer prevents direct contact between the membrane and electrode surfaces, eliminating stiction while still allowing electrostatic forces to act on the membrane through the insulating barrier. The insulating layer acts as a mediator that enables actuation without harmful adhesion.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The pumping structure achieves efficient operation with low power consumption, rapid emptying of the evaluation chamber, and avoids stiction issues, enabling its use in portable devices and particle detection systems.

Implementation Method 1

Each electrode can be covered by an insulating layer... The membranes are optionally not in direct contact with the insulating layers if the membranes are not deflected... applying voltages to the electrodes to deflect the membranes

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS11732705B2Pumping structure, particle detector and method for pumping
Publication Date: 2023.08.22 AUSTRIAMICROSYSTEMS AG
  • US11732705B2 patent drawing
  • US11732705B2 patent drawing
  • US11732705B2 patent drawing

AI summary

A pumping structure comprises at least two membranes, at least two actuation chambers, one evaluation chamber comprising an opening to the outside of the pumping structure, and at least three electrodes. Each membrane is arranged between two electrodes in a vertical direction which is perpendicular to the main plane of extension of the pumping structure, each actuation chamber is arranged between one of the membranes and one of the electrodes in vertical direction, and each actuation chamber is connected to the evaluation chamber via a channel. Furthermore, a particle detector and a method for pumping are provided.