MEMS Bipolar Reference Electrode Assembly for TEM Noise Reduction

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Solution Overview

Problem

Current reference electrode configurations, such as Ag/AgCl electrodes, face challenges with contamination, miniaturization, and noisy signals, particularly in small-scale in situ electrochemistry measurements within a Transmission Electron Microscope (TEM).

Innovation Solution

A reference electrode assembly is proposed, which includes a micro-electro-mechanical systems (MEMS) chip with thin-film wires, a bridge electrode connected to a standard reference electrode, and a Faraday cage to minimize noise. This assembly allows for the use of standard reference electrodes without miniaturization, addressing issues of contamination and impedance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If a standard Ag/AgCl reference electrode is miniaturized for in situ microscopy measurements, then the electrode can be used in small-scale measurements within a TEM, but the miniaturization leads to high impedance and clogging of the porous frit

Engineering Contradiction:
Improveelectrode sizeVSAvoidmeasurement reliability
Core Design Contradiction:
Volume of moving objectVSReliability

Solution Approach 1:

The reference electrode system is segmented into two separate components: a miniaturized pseudo-reference electrode (thin-film wire on MEMS chip) for use inside the TEM, and a separate standard reference electrode housed in a Faraday cage. This segmentation allows each component to be optimized independently - the miniaturized electrode fits the spatial constraints while the standard electrode maintains low impedance and stability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A bridge electrode serves as an intermediary component that electrically connects the miniaturized pseudo-reference electrode to the standard reference electrode. This intermediary allows the system to function as a unified reference electrode while maintaining the benefits of both miniaturization and standard electrode performance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a porous frit is used in the reference electrode to separate filling solution from sample solution, then charge balance can be maintained, but the frit allows silver and chloride ions to leak into the sample solution causing contamination

Engineering Contradiction:
Improvecharge balance maintenanceVSAvoidion leakage and contamination
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The harmful porous frit component is completely removed from the system. Instead of using a frit to maintain charge balance, the invention uses a bridge electrode that allows ionic current to pass while preventing contamination of the sample solution by silver and chloride ions.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If environmental noise is present in the measurement system, then measurements can be conducted in standard conditions, but the noise creates interference and noisy signals from the electrochemical system

Engineering Contradiction:
Improvemeasurement accessibilityVSAvoidsignal quality
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

A Faraday cage serves as an intermediary shielding structure that encloses the standard reference electrode and bridge electrode. This cage blocks environmental electromagnetic noise from reaching the sensitive electrochemical measurements, thereby improving signal quality without complicating the overall measurement setup.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If a three-electrode system is used instead of a two-electrode system, then better control of working electrode potential is achieved, but the device complexity increases

Engineering Contradiction:
Improvepotential controlVSAvoidelectrode configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The miniaturized pseudo-reference electrode, bridge electrode, and standard reference electrode are electrically combined into a unified reference electrode system. This merging allows the system to function as a single reference electrode while maintaining the performance benefits of a three-electrode configuration, thereby reducing the apparent complexity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed assembly provides superior performance, longevity, and reproducibility in electrochemical measurements, reducing contamination risks and noisy signals, and enabling precise measurements even at the micro and nano scales within a TEM.

Implementation Method 1

a Faraday cage to minimize noise

Methodology Applied
Scientific EffectFaraday cage: Faraday Cage

Implementation Method 2

a bridge electrode connected to a standard reference electrode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250027899A1Electrochemistry microscopy bipolar reference electrode assembly
Publication Date: 2025.01.23 PROTOCHIPS INC
  • US20250027899A1 patent drawing
  • US20250027899A1 patent drawing
  • US20250027899A1 patent drawing

AI summary

A reference electrode assembly for electrochemistry microscopy samples includes a Micro-Electro-Mechanical Systems (MEMS) chip having a thin-film wire disposed on a surface thereof, a bridge electrode electrically connected to the thin-film wire through a Transmission Electron Microscope (TEM) holder, a portion of the bridge electrode disposed in contact with a sample solution contained within a vial and a standard reference electrode disposed within the vial and in contact with the sample solution, wherein the standard reference electrode electrically connects to a potentiostat maintaining the charge balance with a sample solution. The MEMS chip may be disposed within a holder tip connected with the TEM holder at an end thereof. A portion of the reference electrode assembly may be disposed within a Faraday cage to minimize the effect of noise on the reference potential.