Coupled MEMS Resonator Arrays Using Collective-Mode Beam Segmentation

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Solution Overview

Problem

Microelectromechanical (MEMS) resonators face challenges in achieving low electromechanical resistance (ESR) and temperature insensitivity while maintaining a high quality factor and small footprint, particularly in piezoelectrically actuated beam resonators.

Innovation Solution

The solution involves coupling multiple beam-shaped sub-elements using connection elements at non-nodal points to resonate in a collective mode, allowing for increased width and reduced ESR, while maintaining temperature compensation and flexibility in resonator geometry.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the beam width is increased to reduce ESR, then electromechanical resistance decreases, but the aspect ratio constraint limits further width increase

Engineering Contradiction:
Improveelectromechanical resistanceVSAvoidaspect ratio
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The resonator beam is divided into multiple sub-elements (first sub-element, second sub-element, third sub-element) connected by connection elements. This segmentation allows the overall structure to achieve a larger effective width for lower ESR while each individual sub-element can maintain the required aspect ratio for proper mode existence.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Multiple sub-elements are combined through connection elements to form a collective resonating structure. The sub-elements work together as a unified system, achieving the desired low ESR performance of a wide beam while maintaining the structural integrity and mode requirements through their individual aspect ratios.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If the beam is made wider to achieve lower ESR, then electromechanical resistance decreases, but the resonator footprint increases

Engineering Contradiction:
Improveelectromechanical resistanceVSAvoidresonator footprint
Core Design Contradiction:
ReliabilityVSArea of stationary object

Solution Approach 1:

By segmenting the beam into multiple narrower sub-elements connected by connection elements, the design achieves an effective large width for low ESR without requiring a proportionally large footprint, as the sub-elements are arranged in a configuration that optimizes space utilization.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection elements extend in the width direction, allowing the sub-elements to be coupled effectively across a larger width while maintaining a compact footprint in the length direction, thus achieving low ESR without excessive footprint increase.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If piezoelectric materials are added for actuation, then resonator functionality is improved, but temperature dependency increases

Engineering Contradiction:
Improvepiezoelectric actuationVSAvoidtemperature dependency
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

Different regions of the resonator structure are assigned different properties: sub-elements are designed with specific aspect ratios and orientations for temperature compensation, while connection elements are positioned to provide mechanical coupling without significantly affecting the temperature characteristics. This local differentiation allows simultaneous optimization of actuation and temperature stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The resonator employs a composite structure combining sub-elements made from temperature-compensated materials (such as silicon with specific crystal orientations and doping) with piezoelectric materials for actuation. This composite approach allows the temperature-stable sub-elements to counteract the temperature dependency introduced by the piezoelectric materials.

Inventive Principle:
Principle #40Composite materials

4Reliability

If multiple sub-elements are coupled using connection elements, then ESR is reduced and geometry flexibility is improved, but device complexity increases

Engineering Contradiction:
Improveelectromechanical resistanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The beam is segmented into multiple sub-elements that can be fabricated using standard MEMS processes, allowing modular assembly and reducing overall complexity compared to fabricating a single large complex structure. Each sub-element maintains a simple geometry suitable for conventional manufacturing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connection elements serve multiple functions: they mechanically couple the sub-elements together, transmit vibrational energy between sub-elements, and provide structural support. This multi-functionality reduces the need for additional specialized components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively decreases ESR, reduces temperature dependency, and allows for high-quality factor resonators with optimized footprint, enabling improved performance in piezoelectric actuation and temperature compensation.

Implementation Method 1

an actuator for exciting the resonator element to a resonance mode

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

The sub-elements are adapted to resonate in a length-extensional, torsional or flexural resonance mode

Methodology Applied
Scientific EffectResonance: Resonance

Data Source

PatentUS11736087B2Coupled MEMS resonator
Publication Date: 2023.08.22 KYOCERA TECH OY
  • US11736087B2 patent drawing
  • US11736087B2 patent drawing
  • US11736087B2 patent drawing

AI summary

A microelectromechanical resonator assembly includes a first rectangular resonator array and a second rectangular resonator array, where the first rectangular resonator array and the second rectangular resonator array each have at least two rectangular resonator sub-elements, and the at least two rectangular resonator sub-elements are coupled to each other by one or more connection elements, and the first rectangular resonator array and the second rectangular resonator array are coupled to each other by one or more connection elements.