MEMS Scanner Drive Signal Locking for Resonant Mode Tracking

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Solution Overview

Problem

MEMS scanning mirrors in pico-projection systems face challenges in operating on their intended resonant mode due to multiple resonant modes, leading to suboptimal performance and inefficiency in beam deflection, as conventional peak search algorithms are susceptible to local minima and require high-resolution analog-to-digital converters and two measurements for direction determination.

Innovation Solution

A digital phase-locked loop system with a direct digital synthesis oscillator and phase comparator is used to generate drive signals that accurately match the MEMS scanner to its correct resonant mode frequency, tracking it over temperature and time while avoiding adjacent modes, utilizing a phase relationship to identify and lock onto the ideal resonant frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional peak search algorithms are used to find resonant mode, then resonant mode can be identified, but the system is susceptible to local minima and requires high-resolution ADC and two measurements per direction

Engineering Contradiction:
Improveresonant mode identification accuracyVSAvoidalgorithm complexity and hardware requirements
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent replaces conventional mechanical peak search algorithms with a digital phase-locked loop system that uses phase detection and feedback control to identify and track resonant modes, eliminating the need for high-resolution ADC and complex search procedures

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent implements a feedback mechanism where the phase relationship between drive signal and sensor signal is continuously monitored and used to adjust the drive frequency, enabling automatic locking onto the resonant mode without complex search algorithms

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If multiple resonant modes are present in MEMS scanner, then more operational frequencies are available, but it becomes difficult to identify and operate on the intended mode

Engineering Contradiction:
Improveoperational frequency optionsVSAvoidmode identification accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The phase-locked loop continuously monitors the phase relationship between drive and sensor signals, providing feedback that automatically distinguishes the intended resonant mode from other modes based on the characteristic -180 degree phase shift at resonance

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses phase shift as a distinctive characteristic (analogous to color change) to identify the resonant mode, where the -180 degree phase shift serves as a unique identifier for the intended operational mode among multiple available modes

Inventive Principle:
Principle #32Color changes

3Use of energy by moving object

If resonant mode operation is achieved, then beam deflection efficiency is maximized with minimal energy input, but precise frequency control is required to maintain operation

Engineering Contradiction:
Improveenergy efficiencyVSAvoidfrequency control system complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The phase-locked loop provides continuous feedback control that automatically adjusts the drive frequency to maintain resonant operation, ensuring maximum energy efficiency without requiring complex manual frequency control mechanisms

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system uses its own sensor signal as feedback to automatically regulate and maintain resonant operation, making the system self-correcting and eliminating the need for external complex control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for precise operation on the intended resonant mode, enhancing horizontal drive-to-angular motion efficiency, reducing retrace time, and minimizing energy input, thereby improving the overall effectiveness and accuracy of the MEMS scanner.

Implementation Method 1

The horizontal sweep is typically done at one of the resonant mode frequencies of the scanning mirror that is on the order of 18 kHz. Operating on a resonant mode allows maximum beam deflection with minimal input energy.

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

A digital phase-locked loop system with a direct digital synthesis oscillator and phase comparator is used to generate drive signals that accurately match the MEMS scanner to its correct resonant mode frequency

Methodology Applied
Scientific EffectPhase comparison:

Data Source

PatentUS8154782B1Method and system for generating a drive signal for a MEMS scanner
Publication Date: 2012.04.10 NAT SEMICON CORP
  • US8154782B1 patent drawing
  • US8154782B1 patent drawing
  • US8154782B1 patent drawing

AI summary

A method for generating a drive signal for a micro-electro-mechanical system (MEMS) scanner is provided. The method includes generating the drive signal for the MEMS scanner using a direct digital synthesis, numerically-controlled oscillator. For a particular embodiment, the drive signal is generated by receiving a summation of (i) an initial control word and (ii) an accumulated correction signal generated based on a comparison of a horizontal drive signal for the MEMS scanner and a horizontal sensor signal received from the MEMS scanner. The summation is added to a phase accumulator output, an address is extracted from the phase accumulator output, and a digital lookup table output is addressed based on the extracted address. The digital lookup table output is converted into an analog signal with a digital-to-analog converter, the analog signal is filtered to generate the drive signal, and the horizontal drive signal is generated based on the drive signal.