MEMS Sensor Signal Control for Vibration Direction Bias

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Solution Overview

Problem

Existing MEMS sensors face challenges in achieving high accuracy due to non-uniformity in the vibration direction of movable portions, leading to angle-dependent biases that affect detection precision.

Innovation Solution

A sensor design incorporating a controller that performs synchronous detection of vibration signals and utilizes PLL control to derive and correct angular velocity, combined with a notch filter to suppress harmonics, thereby improving detection accuracy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If synchronous detection and PLL control are implemented to improve detection accuracy, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improvedetection accuracyVSAvoiddevice complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent implements feedback control through PLL (Phase-Locked Loop) mechanisms that continuously monitor and adjust the vibration direction of the movable portion. The controller receives detection signals from fixed electrodes, processes them through synchronous detection, and feeds back correction signals to maintain accurate vibration orientation, thereby resolving angle-dependent biases while managing system complexity through intelligent control algorithms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces synchronous detection as an intermediary processing stage between the raw sensor signals and the final output. This intermediary mechanism converts the vibration signals into synchronized detection signals that can be more accurately processed, effectively bridging the gap between the physical vibration and the digital measurement system to improve precision without proportionally increasing complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If multiple fixed electrodes and movable electrodes are used to detect vibration direction, then measurement precision improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvevibration direction detection accuracyVSAvoidelectrode alignment precision
Core Design Contradiction:
Measurement precisionVSManufacturing precision

Solution Approach 1:

The patent implements self-calibration functionality where the sensor system automatically detects and compensates for its own manufacturing variations. The controller performs self-diagnosis by analyzing the signals from multiple electrodes and automatically adjusts the vibration direction control to account for fabrication tolerances, eliminating the need for extremely tight manufacturing precision while maintaining high measurement accuracy.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent dynamically adjusts operational parameters such as drive voltages and detection thresholds based on real-time feedback from the electrode array. By changing these parameters adaptively, the system compensates for fixed manufacturing deviations in electrode positions and dimensions, achieving high measurement precision without requiring ultra-precise manufacturing.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If angle-dependent biases are suppressed through control operations, then measurement precision improves, but loss of time increases due to additional processing

Engineering Contradiction:
Improveangular velocity measurement accuracyVSAvoidsignal processing time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary calibration and bias characterization during the manufacturing process or initial operation phase. By pre-determining the angle-dependent bias characteristics and storing correction parameters in memory, the system eliminates the need for complex real-time calculations during actual measurement, thereby improving accuracy while minimizing processing time delays.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements periodic calibration routines that are executed at predetermined intervals rather than continuously. During normal operation, the system uses pre-computed correction factors, and only periodically re-calibrates to update these factors, thus maintaining high measurement precision while minimizing the time overhead associated with bias suppression processing.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution effectively suppresses angle-dependent biases, enhancing the sensor's detection accuracy by converting angular velocity into a periodic signal, thus improving the precision of angular velocity and acceleration measurements.

Implementation Method 1

The first movable portion includes a first movable electrode, a second movable electrode, a third movable electrode, and a fourth movable electrode. The first fixed electrode is fixed to the first base and faces the first movable electrode. The second fixed electrode is fixed to the first base and faces the second movable electrode.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250355020A1Sensor and electronic device
Publication Date: 2025.11.20 KK TOSHIBA
  • US20250355020A1 patent drawing
  • US20250355020A1 patent drawing
  • US20250355020A1 patent drawing

AI summary

According to one embodiment, According to one embodiment, a sensor includes a first element portion, and a first circuit portion. The first element portion includes a first base, a first fixed portion, a first movable portion, first to fourth fixed electrodes. The first movable portion includes first to fourth movable electrodes. The first circuit portion includes a controller. The controller is configured to perform a first operation. The first operation includes deriving a first value corresponding to a vibration direction of the first movable portion based on a first signal obtained from the first fixed electrode and a second signal obtained from the second fixed electrode. The first operation includes synchronously detecting a first function value of the first value and a second function value of the first value.