MEMS Acoustic Sensor Diaphragm Recesses for Higher Capacitance

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Solution Overview

Problem

Capacitor type MEMS acoustic sensors driven by comb teeth suffer from low capacitor value and small capacitor change, affecting call quality in mobile phones.

Innovation Solution

A MEMS acoustic sensor design with a diaphragm and back plate configuration featuring recessed combining parts and through holes, increasing capacitor value and capacitance change through a dual-capacitor system, and a back plate with alternating beams for improved elasticity and noise reduction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a capacitor type MEMS acoustic sensor driven by comb teeth is used, then high signal-to-noise ratio can be achieved, but the capacitor value and capacitor change remain low

Engineering Contradiction:
Improvesignal-to-noise ratioVSAvoidcapacitor value
Core Design Contradiction:
Measurement precisionVSQuantity of substance

Solution Approach 1:

The diaphragm is divided into multiple combining parts (first combining part, second combining part, etc.) that can independently reciprocate. Each combining part forms its own capacitor with the back plate, effectively segmenting the capacitance generation function across multiple elements. This segmentation increases the total capacitor value and capacitor change while maintaining the signal-to-noise ratio benefits of the comb teeth structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The combining parts extend in the thickness direction (vertical dimension) of the diaphragm, creating capacitors that utilize the third dimension for charge distribution. This dimensional extension increases the effective capacitor area without increasing the planar footprint, thereby increasing capacitor value and change while preserving the original sensor's signal-to-noise ratio performance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If the diaphragm area is increased to improve capacitor value, then the vibration amplitude may decrease due to reduced elasticity

Engineering Contradiction:
Improvecapacitor valueVSAvoidvibration amplitude
Core Design Contradiction:
Quantity of substanceVSLength of moving object

Solution Approach 1:

The diaphragm is segmented into multiple independent combining parts that can vibrate autonomously. This segmentation maintains the elasticity and vibration amplitude of each individual part while collectively providing a larger total capacitor area. Each combining part's smaller size preserves its vibrational characteristics, avoiding the amplitude reduction that would occur with a single large diaphragm.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The combining parts utilize the thickness direction to increase capacitor area rather than expanding the planar dimensions of the diaphragm. This vertical extension increases capacitor value without increasing the diaphragm's lateral size, thereby preserving the vibration amplitude and elasticity of the original diaphragm structure.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances capacitor value and capacitance change, improving signal intensity and reducing mechanical noise, thereby enhancing call quality and signal-to-noise ratio.

Implementation Method 1

a capacitance system fixed to the base, including a diaphragm that reciprocates in a vibration direction, a back plate spaced from the diaphragm; a first capacitor and a second capacitor formed cooperatively by the diaphragm and the back plate

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS12630418B2MEMS acoustic sensor including diaphragm recessed combining parts
Publication Date: 2026.05.19 AAC ACOUSTIC TECH (SHENZHEN) CO LTD
  • US12630418B2 patent drawing
  • US12630418B2 patent drawing
  • US12630418B2 patent drawing

AI summary

The invention provides a MEMS acoustic sensor, including: a base with a back cavity; a capacitance system fixed to the base, including a diaphragm that reciprocates in a vibration direction, a back plate spaced from the diaphragm; a first capacitor and a second capacitor formed cooperatively by the diaphragm and the back plate; and a number of through holes in the back plate facing the back cavity. The diaphragm includes a main body part opposite to the back plate for forming the first capacitor, and a plurality of combining parts recessed from the main body part. A projection of the combining part along the vibration direction completely falls into the through hole. The combining part is spaced from an inner wall of the through hole for forming the second capacitor. Due to the configuration of the invention, the acoustic sensor has improved capacitor value.