MEMS Pressure Sensor With Segmented Electrodes for Temperature Compensation

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Solution Overview

Problem

MEMS sensors face challenges such as temperature sensitivity, limited measurable pressure range, and the need for additional measurement techniques, which affect their accuracy and operational range.

Innovation Solution

A MEMS pressure sensor design featuring multiple electrodes in a membrane structure, including a first fixed electrode, a cavity, and two movable electrodes, where the outer electrode provides temperature compensation and extended pressure measurement range by maintaining capacitance stability across contacts, even when the inner electrode reaches its operational limit.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a basic MEMS sensor structure with a single electrode is used, then the device is simple to manufacture, but the measurement precision and temperature stability are insufficient

Engineering Contradiction:
Improvepressure measurement accuracyVSAvoidsensor structure complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The membrane is segmented into multiple regions with different electrodes (first movable electrode, second movable electrode, third movable electrode) positioned at different locations. Each electrode measures capacitance changes in its specific region, allowing the system to capture differential deflection patterns that improve pressure measurement precision while compensating for temperature effects through comparative analysis of multiple measurement points.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different electrodes are strategically positioned to measure different local characteristics of the membrane deflection. The first movable electrode measures central deflection, while the second and third electrodes measure peripheral deflection. This local quality differentiation allows the system to distinguish between pressure-induced deflection (affecting all regions) and temperature-induced deflection (affecting regions differently), thereby improving measurement precision without requiring a completely complex device structure.

Inventive Principle:
Principle #3Local quality

2Measurement precision

If the MEMS sensor structure is made more complex to improve accuracy, then measurement precision increases, but temperature sensitivity and limited pressure range persist

Engineering Contradiction:
Improvepressure measurement accuracyVSAvoidtemperature sensitivity
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The system uses feedback from multiple electrode measurements to compensate for temperature effects. By comparing capacitance changes from the first movable electrode (central region) with those from the second and third movable electrodes (peripheral regions), the system can identify temperature-induced deflection patterns and subtract them from the total measurement, leaving only the pressure-induced component. This feedback mechanism reduces temperature sensitivity while maintaining measurement precision.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the measurement parameters by measuring capacitance at multiple locations simultaneously rather than at a single point. This multi-parameter approach allows the system to differentiate between temperature effects (which cause uniform or predictable deflection patterns across all electrodes) and pressure effects (which cause differential deflection patterns), thereby reducing temperature sensitivity while improving accuracy.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If a single electrode configuration is used, then the device structure remains simple, but the measurable pressure range is limited

Engineering Contradiction:
Improvepressure measurement rangeVSAvoidelectrode configuration complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The membrane is segmented into multiple measurement zones with dedicated electrodes (first movable electrode for central region, second and third movable electrodes for peripheral regions). Each electrode captures capacitance changes specific to its zone, enabling the system to measure pressure across a broader range by analyzing the differential responses of multiple segments. This segmentation allows the sensor to maintain linearity and accuracy across both low and high pressure ranges without requiring a complex multi-sensor device structure.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design enhances accuracy and operational range by compensating for temperature variations and extending the measurable pressure range, while being fabricated using known technology without significant additional space requirements.

Implementation Method 1

an electrode on the membrane deflects toward a fixed electrode under increasing pressure leading to a change in the capacitance between the two electrodes. This capacitance is then measured to determine the pressure applied to the deformable membrane

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

differences in temperature sensitivity of the variable capacitance (the membrane) and a reference capacitance

Methodology Applied
Scientific EffectTemperature sensitivity: Thermal Expansion

Data Source

PatentUS10183857B2MEMS pressure sensor with multiple membrane electrodes
Publication Date: 2019.01.22 ROBERT BOSCH GMBH
  • US10183857B2 patent drawing
  • US10183857B2 patent drawing
  • US10183857B2 patent drawing

AI summary

In one embodiment, a MEMS sensor includes a first fixed electrode in a first layer, a cavity defined above the first fixed electrode, a membrane extending over the cavity, a first movable electrode defined in the membrane and located substantially directly above the first fixed electrode, and a second movable electrode defined at least partially within the membrane and located at least partially directly above the cavity.