MEMS Gas Sensor Suspension Bridge for Low-Power, Fast Thermal Response

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing metal-oxide semiconductor (MOS)-type Micro-Electro-Mechanical System (MEMS) gas sensors face issues of high power consumption and thermal response speed limitations.

Innovation Solution

A MEMS gas sensor design featuring a strip-shaped heating electrode, insulation layer, and gas sensitive material part, supported by a support suspension bridge structure, which reduces power consumption and enhances thermal response speed through a simplified manufacturing process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional closed film type or suspended film type MOS-MEMS gas sensors are used, then mechanical strength or thermal response speed is improved, but power consumption increases

Engineering Contradiction:
Improvethermal response speedVSAvoidpower consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The gas sensor is divided into multiple independent gas detection components, each with its own heating electrode and detection electrode. This segmentation allows parallel processing of multiple gas detection tasks, improving thermal response speed while the shared base substrate and cavity structure reduce overall power consumption through efficient heat distribution and reduced redundant heating elements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from conventional planar electrode designs to a three-dimensional stacked structure with heating electrode, insulation layer, and detection electrode arranged in vertical layers. This dimensional change increases the heating surface area and improves thermal efficiency, enabling faster thermal response while reducing power consumption through more effective heat utilization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If complex electrode structures are used to improve gas detection performance, then manufacturing complexity increases

Engineering Contradiction:
Improvegas detection performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

Multiple gas detection components are integrated into a single base substrate with shared cavity structures and common electrode connections. The heating electrodes and detection electrodes are merged into unified patterns that can be fabricated using standard semiconductor processing techniques, simplifying manufacturing while maintaining high gas detection performance through the integrated architecture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent uses standardized thickness parameters for the insulation layer (e.g., 100-500 nm) and heating electrode patterns to optimize gas detection performance while keeping manufacturing simple. By controlling key parameters like layer thickness, electrode width, and spacing within specific ranges, high measurement precision is achieved without requiring complex fabrication processes.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design achieves low power consumption and improved thermal response speed, facilitating efficient gas detection with reduced manufacturing costs and increased consistency.

Implementation Method 1

applying a heating voltage to a strip-shaped heating electrode part

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

a gas sensitive material part, that are stacked sequentially... a first opening is provided between the first detection electrode part and the second detection electrode part, the gas sensitive material part is provided at a position of the first opening

Methodology Applied
Scientific EffectGas sensitive material response:

Data Source

PatentUS12449388B2MEMS gas sensor and array thereof, and gas detection and preparation method
Publication Date: 2025.10.21 HEFEI MICRO NANO SENSING TECH CO LTD
  • US12449388B2 patent drawing
  • US12449388B2 patent drawing
  • US12449388B2 patent drawing

AI summary

A MEMS gas sensor (A) and array (B) thereof, a gas detection and preparation method. The gas sensor (A) comprises a first substrate (A2) with a cavity (A1) provided in a first surface, and a gas detection assembly (A3) arranged at an opening of the cavity The gas detection assembly comprises: a supporting suspension bridge (A31) erected on the opening of the cavity, and a gas detection part (A32) arranged on the supporting suspension bridge. The gas detection part comprises a strip-shaped heating electrode part (A321), an insulating layer (A322), a strip-shaped detection electrode part (A323) and a gas-sensitive material part (A324), which are sequentially stacked. The strip-shaped detection electrode part comprises a first detection electrode part (A323-1) and a second detection electrode part (A323-2), with a first opening (A325) provided between the A323-1 and A323-2; the gas-sensitive material part is arranged at the position of the first opening.