MEMS Solar Reflector Calibration Circuit

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Solution Overview

Problem

Current solar power generators using flat-plate technologies have low solar-to-power conversion efficiencies, are cumbersome, and require frequent adjustments to track the sun's position, leading to long charge times and inefficient energy conversion.

Innovation Solution

A micro-concentrator solar array with MEMS-based reflectors that dynamically adjust to focus light onto solar cells, using a calibration circuit and actuation devices to maintain optimal electrical output by repositioning reflectors based on changing light sources, thereby enhancing energy concentration and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If flat-plate solar technologies are used, then device simplicity is maintained, but solar-to-power conversion efficiency deteriorates

Engineering Contradiction:
Improvedevice simplicityVSAvoidsolar-to-power conversion efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent applies dynamics by making the reflectors movable and adjustable rather than fixed. Each reflector can be independently repositioned to track the sun's movement throughout the day, maintaining optimal light concentration on the solar cells. This dynamic adjustment capability resolves the contradiction by enabling high efficiency through movement while maintaining relative system simplicity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the parameter of light concentration by using adjustable reflectors to concentrate sunlight onto the solar cells. By varying the position and angle of reflectors, the system optimizes light concentration parameters to maximize energy conversion efficiency while keeping the overall device structure relatively simple.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If flat-plate solar technologies are used, then device structure remains simple, but charge time increases

Engineering Contradiction:
Improvestructure simplicityVSAvoidcharge time
Core Design Contradiction:
Device complexityVSLoss of time

Solution Approach 1:

The dynamic reflector system continuously tracks and follows the sun's path, ensuring maximum light concentration on the solar cells throughout the day. This dynamic tracking capability significantly increases energy capture rate, reducing charge time while adding only moderate complexity through simple mechanical adjustment mechanisms.

Inventive Principle:
Principle #15Dynamics

3Loss of energy

If frequent adjustments are made to track the sun, then energy conversion efficiency is maintained, but operational complexity increases

Engineering Contradiction:
Improveenergy conversion efficiencyVSAvoidoperational complexity
Core Design Contradiction:
Loss of energyVSEase of operation

Solution Approach 1:

The system employs self-service through automatic tracking mechanisms where the reflectors autonomously adjust their positions based on sun movement. This eliminates the need for manual intervention while maintaining continuous optimal energy conversion efficiency, resolving the contradiction between frequent adjustments and operational simplicity.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent incorporates feedback mechanisms that monitor light concentration and automatically adjust reflector positions to maintain optimal efficiency. This closed-loop control system performs frequent adjustments automatically based on real-time conditions, maintaining high energy conversion while simplifying operation through automation.

Inventive Principle:
Principle #23Feedback

4Quantity of substance

If solar cell size is reduced through concentration, then energy density increases, but manufacturing precision requirements increase

Engineering Contradiction:
Improvesolar cell sizeVSAvoidalignment precision
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The dynamic adjustability of the reflectors provides real-time alignment correction, compensating for manufacturing tolerances. By allowing post-assembly adjustment of reflector positions and angles, the system achieves precise light concentration on smaller solar cells without requiring extremely tight manufacturing precision during assembly.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution improves solar-to-power conversion efficiency, reduces the size of solar cells required, and eliminates the need for frequent adjustments, resulting in faster charging times and higher energy output.

Implementation Method 1

A micro-concentrator solar array with MEMS-based reflectors that dynamically adjust to focus light onto solar cells, using a calibration circuit and actuation devices to maintain optimal electrical output

Methodology Applied
Scientific EffectElectromechanical actuation: MOEMS

Implementation Method 2

MEMS-based reflectors that dynamically adjust to focus light onto solar cells, thereby enhancing energy concentration and efficiency

Methodology Applied
Scientific EffectLight reflection and focusing: Reflection

Implementation Method 3

Solar cells convert light energy, typically from the sun, into electrical energy

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Data Source

PatentUS10236822B2Method and apparatus for calibrating a micro-concentrator solar array
Publication Date: 2019.03.19 THE BOEING CO
  • US10236822B2 patent drawing
  • US10236822B2 patent drawing
  • US10236822B2 patent drawing

AI summary

A method and apparatus for calibrating a reflector in a solar array. A switch device is switched from a first state to a second state. A calibration voltage is applied to each of a set of actuation devices associated with the reflector in response to the switch device switching to the second state when the calibration circuit is electrically connected to the set of actuation devices.