MEMS Switch Back-to-Back Gate Configuration for RF Self-Actuation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Micro-electromechanical RF switches face issues with self-actuation due to high RF voltage and the generation of 'hot switch' voltage from residual energy, which affects their voltage standoff capability and reliability.

Innovation Solution

A system of micro-electromechanical switches with a back-to-back configuration and coupled control electrodes, where actuation voltage is applied equally to both control electrodes, and impedance devices are used to manage voltage across the switches, preventing self-actuation and minimizing hot switch voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a single control electrode is used in a typical MEMS switch, then the device structure is simple, but the switch is susceptible to self-actuation from high RF voltage and generates hot switch voltage

Engineering Contradiction:
Improvevoltage standoff capabilityVSAvoidcontrol electrode configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The single control electrode is segmented into two control electrodes (first control electrode and second control electrode) that are coupled together. This segmentation allows the RF voltage to be distributed across both control electrodes, preventing excessive voltage buildup at any single point that would cause self-actuation or hot switch voltage generation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The two control electrodes act as intermediaries between the RF signal path and the beam electrode. By coupling the control electrodes together, they provide a balanced interface that prevents direct coupling of high RF voltage to the beam electrode, thereby preventing self-actuation while maintaining switch functionality.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If high RF voltage is applied between beam electrode and contact electrode, then the switch can operate at high power, but the voltage couples to the control electrode and causes self-actuation

Engineering Contradiction:
ImproveRF power handling capabilityVSAvoidswitch stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control electrode is divided into two segments (first and second control electrodes) that are coupled together. This segmentation distributes the voltage stress and prevents direct coupling of high RF voltage to the beam electrode, thereby maintaining switch stability at high power levels.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The two control electrodes are coupled to maintain equipotential conditions, ensuring that voltage is distributed evenly across the control structure. This prevents localized voltage buildup that would cause self-actuation while allowing the switch to handle high RF power.

Inventive Principle:
Principle #12Equipotentiality

3Use of energy by moving object

If residual energy remains at the contact electrodes, then the system maintains energy for operation, but hot switch voltage is generated that affects switch performance

Engineering Contradiction:
Improveresidual energy utilizationVSAvoidhot switch voltage
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The harmful hot switch voltage is extracted and removed from the system by providing a dedicated path through the coupled control electrodes. This allows residual energy to be dissipated safely without generating harmful voltage spikes that would affect switch performance.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The residual energy that would normally generate harmful hot switch voltage is converted into a beneficial effect by routing it through the coupled control electrodes. This configuration allows the residual energy to be dissipated in a controlled manner, preventing harmful voltage buildup while maintaining operational energy levels.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents self-actuation of the switches at high RF voltages and reduces residual energy, enhancing the voltage standoff capability and extending the life of the switches by maintaining low voltage across contact electrodes during switching operations.

Implementation Method 1

A direct current ("DC") actuation voltage is applied across the control electrode to the metal cantilever forcing the metal cantilever to bend downward and make electrical contact with a bottom signal trace

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Implementation Method 2

The first control electrode and the second control electrode are coupled to form a gate among the plurality of gates... applying an actuation voltage equally to a plurality of micro-electromechanical switches including a plurality of gates, coupled to each other

Methodology Applied
Scientific EffectVoltage distribution through coupled electrodes: Capacitance

Data Source

PatentUS9117610B2Integrated micro-electromechanical switches and a related method thereof
Publication Date: 2015.08.25 RUSHMORE TECHNOLOGIES LLC
  • US9117610B2 patent drawing
  • US9117610B2 patent drawing
  • US9117610B2 patent drawing

AI summary

A system includes a plurality of micro-electromechanical switches including a plurality of gates, coupled to each other. Each micro-electromechanical switch includes a beam electrode disposed on a substrate. A beam includes an anchor portion coupled to the beam electrode. The beam includes a first beam portion extending from the anchor portion along a first direction; and a second beam portion extending from the anchor portion along a second direction opposite to the first direction. A first control electrode and a first contact electrode are disposed on the substrate, facing the first beam portion. A second control electrode and a second contact electrode are disposed on the substrate, facing the second beam portion. The first control electrode and the second control electrode are coupled to form a gate among the plurality of gates. The plurality of micro-electromechanical switches is arranged in at least one of a series arrangement, parallel arrangement.