MEMS Optical Switch Alignment Using Co-Aligned Control Beams

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Solution Overview

Problem

Optical circuit switches (OCS) face challenges in accurately aligning optical beams, leading to computational inefficiencies and latency issues due to the need for converting optical signals to electronic signals for processing, which can be slow and costly.

Innovation Solution

An optical switch system utilizing a MEMS mirror array, beam combiners, and image sensors to align optical communication signals, employing hardware processors to determine and adjust the intensity and position of control beams for precise alignment, and potentially using machine learning for calibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If electrical packet switches are used to direct data packets, then routing functionality is achieved, but signal conversion to electronic domain increases latency and power consumption

Engineering Contradiction:
Improvedata transmission speedVSAvoidsignal conversion latency
Core Design Contradiction:
SpeedVSLoss of time

Solution Approach 1:

The patent replaces electrical/electronic signal processing with optical signal processing. Optical circuit switches use light signals to directly route data packets between nodes without converting to electronic signals, eliminating the O/E/O conversion latency and reducing power consumption while maintaining routing functionality

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces control beams as intermediary optical signals that guide the routing of data packets. These control beams interact with optical components (such as optical switches or directional couplers) to establish communication paths, enabling optical-domain routing control without electronic conversion

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If optical circuit switches are used for all-optical switching, then latency and power consumption are reduced, but beam alignment precision becomes critical

Engineering Contradiction:
Improvenetwork bandwidth efficiencyVSAvoidbeam alignment precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent implements feedback mechanisms using control beams that carry alignment information. Image sensors detect the position of control beams, and this information is fed back to adjust the positioning of optical components or modify the control beam paths, enabling dynamic alignment optimization and compensation for manufacturing tolerances

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent uses adjustable parameters of control beams (such as intensity, wavelength, or spatial distribution) to encode alignment information and dynamically optimize beam paths. By changing these parameters, the system can adapt to alignment requirements without requiring ultra-precise manufacturing

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If control beam intensity is increased for better detection, then alignment accuracy improves, but optical component damage risk increases

Engineering Contradiction:
Improvecentroid detection accuracyVSAvoidoptical component damage risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The patent uses partial action by employing low-intensity control beams that are sufficient for detection purposes without exceeding the damage thresholds of optical components. The control beams carry only the necessary information for alignment and routing control, using minimal intensity to avoid harmful effects while maintaining measurement precision

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent uses control beams as optical copies or proxies that carry alignment information without requiring high intensity. These control beams replicate the path and positioning information needed for alignment, allowing detection at low intensities that prevent damage to optical components

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances beam alignment accuracy, reduces latency, and improves operational efficiency by maintaining alignment without the need for electronic signal conversion, thus optimizing bandwidth and power consumption.

Implementation Method 1

a beam combiner configured to combine a communication beam and the control beam into a co-linear path towards a MEMS mirror

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 2

a beam splitter configured to split the communication beam and the control beam after reflection by the MEMS mirror

Methodology Applied
Scientific EffectOptical interference: Interference

Implementation Method 3

a microelectromechanical (MEMS) mirror array

Methodology Applied
Scientific EffectMechanical reflection: Reflection

Data Source

PatentEP4730004A2Optical switching
Publication Date: 2026.04.22 EOPTOLINK TECHNOLOGY SINGAPORE PTE LTD
  • EP4730004A2 patent drawingFigure 1A
  • EP4730004A2 patent drawingFigure 1B~1C
  • EP4730004A2 patent drawingFigure 1D

AI summary

Disclosed are systems and methods associated with an improved optical switch. An optical switch may include light sources configured to produce a set of control beams co-aligned with a communication beam and that interact with each of a set of MEMS mirrors. Each of the set of control beams are passed through a respective screen so as to generate an image corresponding to a layout of an associated MEMS mirror that can then be analyzed to affect an operation of the optical switch, such as by managing an orientation and/or position of each MEMS mirror. In some aspects, the one or more hardware processors may utilize AI techniques to reduce processing time and learn behavior of the optical switch. In some aspects, the system may utilize the information to generate alerts and/or information relating to the end of life or other operational parameters of the optical switch.