Meningococcal Polysaccharide Conjugation via CPPT Activation

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Solution Overview

Problem

Current meningococcal conjugate vaccines do not effectively address the increasing incidence of Neisseria meningitidis serogroup X diseases, particularly in the African Meningitis Belt, due to challenges in purification, conjugation, and formulation stability, limiting the development of a commercially viable conjugate vaccine.

Innovation Solution

A scalable and efficient conjugation process is developed for meningococcal polysaccharide serogroup X vaccines, involving polysaccharide sizing, CPPT-based activation, ADH addition, and reaction with carrier proteins in specific pH and temperature conditions, resulting in a conjugate yield of 20-30% with optimal saccharide-to-protein ratios, enabling the production of monovalent or multivalent immunogenic compositions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional polysaccharide conjugation methods are used for serogroup X, then the process is simple, but the conjugate yield is low and stability is poor

Engineering Contradiction:
Improveconjugate yieldVSAvoidconjugation process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by optimizing conjugation conditions including pH (9.0-9.5), temperature (2-8°C), and reaction time (3-4 hours) to achieve 20-30% conjugate yield. The use of CPPT activator and controlled saccharide-to-protein ratio (0.2-0.6) further enhances yield while maintaining stability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses CPPT (1-cyano-4-pyrrolidinopyridinium tetrafluoroborate) as an intermediary activator to facilitate conjugation between polysaccharide and carrier protein. This mediator enables efficient coupling while maintaining process control and achieving optimal yield.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Speed

If polysaccharide conjugation is performed at higher temperatures, then the reaction speed increases, but the conjugate stability decreases

Engineering Contradiction:
Improveconjugation reaction speedVSAvoidconjugate stability
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The patent changes the temperature parameter from conventional higher temperatures to a controlled range of 2-8°C, which slows the reaction but enhances conjugate stability. This parameter optimization resolves the contradiction by prioritizing stability while maintaining acceptable reaction speed through extended incubation time (3-4 hours).

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the saccharide-to-protein ratio is increased, then the immunogenicity improves, but the conjugate stability and purity deteriorate

Engineering Contradiction:
ImproveimmunogenicityVSAvoidconjugate purity
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent optimizes the saccharide-to-protein ratio parameter to a specific range of 0.2-0.6, which balances immunogenicity with conjugate stability and purity. This parameter control prevents excessive polysaccharide aggregation while ensuring sufficient immunogenic content.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical mixing and purification methods with a chemically controlled conjugation process using CPPT activation and pH-controlled conditions, achieving better purity and stability without requiring excessive mechanical separation steps.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Adaptability or versatility

If conventional conjugation methods are used, then the process is well-established, but they cannot effectively address serogroup X diseases in the African Meningitis Belt

Engineering Contradiction:
Improvevaccine effectiveness against serogroup XVSAvoidmanufacturing scalability
Core Design Contradiction:
Adaptability or versatilityVSEase of manufacture

Solution Approach 1:

The patent adapts conventional conjugation parameters to serogroup X specific requirements, using CPPT activator, controlled pH (9.0-9.5), and temperature (2-8°C) to achieve effective conjugation. The process maintains scalability through defined reaction conditions and standard laboratory equipment requirements.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces CPPT as a specialized intermediary that enables effective conjugation for serogroup X polysaccharide, which cannot be achieved with conventional activators. This mediator provides the necessary chemical functionality for serogroup X while maintaining manufacturability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process yields stable and immunogenic meningococcal polysaccharide protein conjugates, enhancing the immunogenicity and stability of vaccines, particularly for serogroup X, which is crucial for preventing and controlling meningococcal epidemics.

Implementation Method 1

CPPT based activation of sized polysaccharide having average molecular weight between 100-150 Kda, at a pH between 9 to 9.5

Methodology Applied
Scientific EffectChemical activation: Chemical Bonding

Implementation Method 2

ADH addition after a duration of about 2 to 5 minutes followed by incubation period of 4-20 hrs

Methodology Applied
Scientific EffectEnzyme catalysis: Enzyme

Data Source

PatentEP2809349B1Immunogenic composition
Publication Date: 2018.12.19 SERUM INST OF INDIA PTE LTD
  • EP2809349B1 patent drawingFigure 1~2
  • EP2809349B1 patent drawingFigure 3~4
  • EP2809349B1 patent drawingFigure 5~6

AI summary

The invention provides immunogenic polysaccharide protein conjugates comprising capsular polysaccharides from N. Meningitidis serogroup X and methods for preparation thereof. The present invention relates to N. meningitidis X saccharide-carrier protein conjugates prepared by a conjugation reaction. Accordingly, the instant invention relates to multivalent meningococcal polysaccharide protein conjugate composition comprising capsular saccharide from serogroups X and at least one capsular saccharide from A, C, W135 and Y wherein, i) polysaccharides A C W135 X are sized mechanically whereas polysaccharide Y is sized chemically, ii) all saccharide are conjugated to carrier protein via a linker with a cyanylation conjugation chemistry iii) all saccharide to protein ratios in final conjugates are between 0.2 - 0.6 and iv) at least two different carrier proteins selected from the group consisting of TT, DT and CRM197 are utilized.