Buried Mesa Semiconductor Laser With High-Index Layer for Optical Coupling

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Solution Overview

Problem

Semiconductor lasers with buried heterostructures face issues with optical coupling efficiency due to large spread angles of far field patterns and decreased optical confinement coefficients, leading to reduced power output and reliability.

Innovation Solution

Incorporating a high refractive index layer beneath the mesa structure that expands light distribution, combined with a semi-insulating buried layer and specific cladding layers, to broaden the higher-order transverse-mode cut-off width and reduce the spread angle of the far field pattern.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the optical confinement coefficient to the mesa structure is increased, then power output is improved, but the spread angle of the far field pattern becomes large, leading to decreased optical coupling tolerance

Engineering Contradiction:
Improvepower outputVSAvoidoptical coupling tolerance
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent introduces a high refractive index layer in the vertical dimension beneath the mesa structure to control light distribution. This dimensional addition allows independent optimization of optical confinement (affecting power output) and far field pattern spread (affecting coupling tolerance) by manipulating refractive index profiles at different vertical positions, thereby resolving the contradiction between power output and optical coupling tolerance.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the refractive index parameter by introducing a high refractive index layer with specifically controlled thickness and position beneath the mesa structure. This parameter change allows the optical confinement coefficient to be optimized for power output while simultaneously controlling the far field pattern spread angle to maintain optical coupling tolerance, thus resolving the technical contradiction.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the mesa width is broadened, then current density of the multi-quantum well is reduced, but the higher-order transverse-mode appears, leading to decreased optical coupling efficiency

Engineering Contradiction:
ImprovereliabilityVSAvoidoptical coupling efficiency
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The patent applies local quality by creating a high refractive index layer with specific spatial distribution beneath the mesa structure. This localized refractive index modification allows the mesa width to be broadened for reduced current density and improved reliability, while the high refractive index region locally confines the optical mode to prevent higher-order transverse-mode appearance, thereby maintaining optical coupling efficiency.

Inventive Principle:
Principle #3Local quality

3Power

If the n-InGaAsP guide layer is disposed to fill the diffraction grating, then optical properties are improved, but design flexibility of the guide layer is reduced

Engineering Contradiction:
Improveoptical propertiesVSAvoiddesign flexibility
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent segments the waveguide structure by separating the diffraction grating filling function from the optical confinement function. The high refractive index layer beneath the mesa structure handles optical confinement independently, while the guide layer can be optimized for diffraction grating compatibility without being constrained by optical confinement requirements, thus improving design flexibility while maintaining optical properties.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves optical coupling efficiency and reliability by increasing the area of the near field pattern and reducing the spread angle of the far field pattern, allowing for higher power output and better tolerance in optical coupling.

Implementation Method 1

The high refractive index layer with the high refractive index expands distribution of light. Thus, the higher-order transverse-mode cut-off width becomes larger, the area of the NFP becomes larger, and the spread angle of the FFP becomes smaller

Methodology Applied
Scientific EffectLight distribution expansion through high refractive index layer: Refraction

Implementation Method 2

a diffraction grating layer at least partially constituting a diffraction grating capable of diffracting the light oscillating in the multi-quantum well layer

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS20260039090A1Semiconductor laser
Publication Date: 2026.02.05 LUMENTUMRADIANT GMBH
  • US20260039090A1 patent drawing
  • US20260039090A1 patent drawing
  • US20260039090A1 patent drawing

AI summary

A semiconductor laser includes: a multi-quantum well layer in a mesa structure; a buried layer comprising a semi-insulating semiconductor, the buried layer being in contact with each of both sides of the mesa structure; a first cladding layer with a first conductivity type, the first cladding layer having a lower refractive index than the multi-quantum well layer; a high refractive index layer configured to not absorb light oscillating in the multi-quantum well layer, the high refractive index layer having a higher refractive index than the first cladding layer; a diffraction grating layer at least partially constituting a diffraction grating capable of diffracting the light oscillating in the multi-quantum well layer, the diffraction grating layer not contacting the high refractive index layer; a substrate with the first conductivity type; and a second cladding layer with a second conductivity type above the multi-quantum well layer.