Mesh-Coupled Windshield Bracket for Stable Sensor Mounting
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Solution Overview
Problem
The increased area of brackets used to attach information acquisition devices to vehicle windshields leads to a larger restoring force, causing the brackets to come off or shift position, resulting in fitting failures due to the curved shape of the windshield.
Innovation Solution
A bracket with a mesh-like coupling region made of resin, featuring flexible regions and elongated holes, allows for flexible coupling and adherence to the curved windshield surface, reducing the restoring force and maintaining accurate positioning of the devices.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If the area of the bracket is increased to attach more information acquisition devices, then the number of devices that can be mounted increases, but the restoring force acting on the bracket becomes larger causing detachment or position shift
Solution Approach 1:
The bracket is divided into multiple regions (first region, second region, third region) that can independently adapt to the curved windshield surface. Each region can flexibly deform to follow the surface curvature, reducing the overall restoring force while maintaining multiple mounting positions for information acquisition devices.
Solution Approach 2:
The bracket incorporates a flexible coupling region with mesh-like structure that allows dynamic deformation. This coupling region enables the bracket to adapt its shape to the curved windshield surface, reducing the restoring force that would otherwise cause detachment or position shift of larger-area brackets.
2Adaptability or versatility
If the area of the bracket is increased to accommodate more devices, then the functional capability increases, but the restoring force causes position shift of fixing members
Solution Approach 1:
The bracket is segmented into multiple independent regions that can be positioned and fixed separately. Each region maintains its position independently through the flexible coupling, ensuring that fixing members in different regions remain accurately positioned despite the overall bracket adapting to the curved surface.
Solution Approach 2:
The coupling region employs a mesh-like flexible structure that allows the bracket to conform to the curved windshield surface. This flexibility enables the bracket to adapt to the surface geometry without causing position shifts in the fixing members, as the flexible structure absorbs the deformation stresses.
3Strength
If a rigid bracket structure is used to maintain positioning accuracy, then the structural strength is sufficient, but the restoring force on curved surfaces causes detachment
Solution Approach 1:
The bracket is divided into multiple rigid regions connected by flexible coupling regions. Each rigid region maintains sufficient structural strength for mounting devices, while the flexible coupling regions allow the overall structure to adapt to the curved windshield surface, reducing the restoring force that would cause detachment.
Solution Approach 2:
Different parts of the bracket have different mechanical properties: the regions for mounting devices maintain rigidity and strength, while the coupling regions between them are made flexible with a mesh-like structure. This local differentiation allows the bracket to simultaneously provide structural strength for device mounting and flexibility for adapting to curved surfaces.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Prevents bracket detachment and shifting, ensuring stable attachment of information acquisition devices by accommodating the windshield's curvature, thereby enhancing mounting accuracy and reliability.
Implementation Method 1
The coupling region has a mesh-like structure and flexibly couples each of the plurality of regions
Data Source
AI summary
A bracket capable of appropriately attaching an information acquisition device to a window glass for a vehicle is provided. A bracket according to an embodiment of the present disclosure is made of resin for fixing an information acquisition device to a window glass for a vehicle having a curved shape. The bracket includes a plurality of regions and a coupling region provided between the plurality of regions. The coupling region has a mesh-like structure and flexibly couples each of the plurality of regions.


