Mesoporous Cathode Material for Lithium-Ion Battery Capacity

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Solution Overview

Problem

The existing lithium-ion battery cathode materials have large pore diameters, leading to long lithium ion migration paths, resulting in low capacity, capacity attenuation, and increased internal resistance due to cracking during charge and discharge cycles.

Innovation Solution

A lithium-ion battery cathode material with a porous structure comprising mesopores of 2-20 nm, accounting for 90% of the total pore volume, which provides shorter migration paths for lithium ions and prevents cracking, thereby enhancing cycle performance and capacity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the pore diameter of cathode material is large, then the coatability and low-temperature performance are improved, but the lithium ion migration path becomes long, resulting in low capacity

Engineering Contradiction:
ImprovecoatabilityVSAvoidcapacity
Core Design Contradiction:
Ease of operationVSQuantity of substance

Solution Approach 1:

The patent applies porous materials by controlling the pore size distribution to be predominantly in the 2-20 nm range (mesopores), which optimizes both ion transport and structural stability. The porous structure provides adequate pathways for lithium ion migration while maintaining short enough paths to ensure high capacity, resolving the contradiction between coatability and capacity.

Inventive Principle:
Principle #31Porous materials

2Ease of manufacture

If the pore diameter of cathode material is large, then the manufacturing ease is improved, but cracks are generated during repeated charge and discharge, deteriorating cycle life

Engineering Contradiction:
Improvemanufacturing easeVSAvoidcycle life
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling the pore size distribution parameters, setting the majority of pores (90% or more by volume) in the 2-20 nm range. This parameter optimization maintains material structural stability during charge-discharge cycles, preventing crack formation while preserving manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If the pore volume of mesopores is increased to 90% or more, then the capacity and cycle performance are improved, but the specific surface area increases, potentially leading to higher reactivity with electrolyte

Engineering Contradiction:
ImprovecapacityVSAvoidreactivity with electrolyte
Core Design Contradiction:
Quantity of substanceVSObject-affected harmful factors

Solution Approach 1:

The patent applies local quality by creating a specific pore size distribution where mesopores (2-20 nm) dominate the volume (90% or more), while controlling the overall specific surface area to remain within 0.25-1.5 m²/g. This localized optimization of pore characteristics ensures high capacity through adequate ion transport pathways while limiting excessive surface reactivity with the electrolyte.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20230187626A1Cathode Material for a Lithium Ion Battery and Preparation Method and Application Thereof
Publication Date: 2023.06.15 GUIZHOU ZHENHUA E CHEM INC
  • US20230187626A1 patent drawing
  • US20230187626A1 patent drawing

AI summary

The cathode material of the invention has a porous structure, wherein the pore volume of mesoporous with pore diameter of 2-20 nm accounts for 90% or more of the total pore volume. As compared with conventional lithium-ion battery cathode material, the lithium-ion battery cathode material of the present invention contains mainly mesopores, and the pore size of mesopores is mostly in the range of 2-20 nm.