Mesoporous Metal Oxide Electrode Active Material

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Solution Overview

Problem

Current negative active materials in lithium batteries, such as carbonaceous materials, lack satisfactory conductivity, capacity, and lifetime characteristics, limiting their performance in terms of rate capability and stability.

Innovation Solution

The development of an electrode active material comprising an ordered mesoporous metal oxide with conductive carbon materials embedded within its pores, enhancing conductivity and capacity while tolerating volumetric expansion during charge and discharge cycles.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If graphite is used as negative active material, then stability is improved, but capacity is limited

Engineering Contradiction:
ImprovestabilityVSAvoidcapacity
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent uses a composite structure combining metal oxide particles (providing high capacity) with conductive carbon material (providing stability and conductivity). The metal oxide is embedded in the carbon matrix, creating a synergistic composite that achieves both high capacity and stable cycling performance

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive carbon material is designed with a porous structure that accommodates metal oxide particles. The porous structure provides pathways for electrolyte penetration and lithium ion transport while maintaining structural integrity during volume changes, enabling both high capacity utilization and long-term stability

Inventive Principle:
Principle #31Porous materials

2Quantity of substance

If metal oxide is used to increase capacity, then capacity is improved, but conductivity deteriorates

Engineering Contradiction:
ImprovecapacityVSAvoidconductivity
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent creates a composite where metal oxide particles are dispersed in a conductive carbon matrix. The carbon material provides continuous conductive pathways that compensate for the poor intrinsic conductivity of metal oxide, enabling efficient electron transport while maintaining high capacity from the metal oxide

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive carbon material is localized around and between metal oxide particles, creating regions of high conductivity where needed. The carbon coating on metal oxide surfaces provides local conductivity enhancement, while the bulk metal oxide maintains its high capacity characteristics

Inventive Principle:
Principle #3Local quality

3Quantity of substance

If mixture of carbonaceous material and negative active material is used, then capacity is improved, but conductivity and lifetime characteristics deteriorate

Engineering Contradiction:
ImprovecapacityVSAvoidconductivity and lifetime characteristics
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent employs a well-integrated composite structure where metal oxide particles are embedded in a continuous conductive carbon matrix, rather than a simple mixture. This integrated structure ensures percolation pathways for electrons and maintains structural coherence during cycling, preserving both conductivity and lifetime

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The conductive carbon material is prepared in advance with a porous structure designed to accommodate metal oxide particles. This preliminary structuring of the carbon matrix ensures that when metal oxide is incorporated, the composite maintains excellent conductivity and structural stability from the outset, preventing degradation during cycling

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed electrode active material exhibits improved electrical characteristics, increased capacity, and extended lifetime, facilitating higher performance and stability in lithium batteries.

Implementation Method 1

at least one conductive carbon material disposed in a pore of the ordered mesoporous metal oxide

Methodology Applied
Scientific EffectElectrical Conduction: Conduction (electrical)

Implementation Method 2

tolerating volumetric expansion during charge and discharge cycles

Methodology Applied
Scientific EffectVolumetric Expansion: Thermal Expansion

Data Source

PatentUS9755230B2Electrode active material, electrode including the same, and lithium battery including the electrode
Publication Date: 2017.09.05 SAMSUNG ELECTRONICS CO LTD
  • US9755230B2 patent drawing
  • US9755230B2 patent drawing
  • US9755230B2 patent drawing

AI summary

An electrode active material including an ordered mesoporous metal oxide; and at least one conductive carbon material disposed in a pore of the ordered mesoporous metal oxide. Also, an electrode including the electrode active material, and a lithium battery including the electrode.