Mesoporous Inorganic Oxide Adsorbent for High-Temperature CO2 Capture

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Solution Overview

Problem

Current carbon dioxide adsorbents are inefficient at high temperatures, such as those found in fossil fuel-based power plants, and require significant energy for desorption due to the formation of carbonate bonds during adsorption.

Innovation Solution

A carbon dioxide adsorbent comprising a mesoporous inorganic oxide with a crystalline halide of an alkali metal or alkaline earth metal and a chemical species containing phosphorous, sulfur, or boron, which supports improved adsorption capacity and thermal durability, allowing efficient carbon dioxide capture and easy desorption at high temperatures without carbonate formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional adsorbents (carbon materials, zeolites, MOF materials) are used for CO2 capture, then adsorption efficiency is improved at low temperatures, but they become unsuitable for high temperature applications (200°C to 550°C) found in fossil fuel-based power plants

Engineering Contradiction:
Improveadsorption efficiencyVSAvoidtemperature range applicability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent employs a composite material system consisting of a mesoporous inorganic oxide support combined with alkali metal or alkaline earth metal compounds. This composite structure integrates the high surface area and thermal stability of the mesoporous oxide with the CO2 adsorption capability of the metal compounds, enabling effective CO2 capture at high temperatures (200-550°C) where conventional adsorbents fail.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention changes the operating temperature parameter range by developing an adsorbent specifically designed for high temperature conditions. The mesoporous inorganic oxide support maintains structural integrity and adsorption functionality at temperatures up to 550°C, fundamentally expanding the applicable temperature range compared to conventional adsorbents that are limited to below 200°C.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If carbonate bonds form during CO2 adsorption, then CO2 capture capacity is improved, but energy consumption for desorption increases significantly

Engineering Contradiction:
ImproveCO2 adsorption capacityVSAvoiddesorption energy requirement
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent utilizes mesoporous inorganic oxide materials with controlled pore sizes and high surface areas. The porous structure provides numerous adsorption sites for CO2 while allowing easy access and release. The physical adsorption mechanism in the porous structure avoids strong carbonate bond formation, enabling CO2 desorption with minimal energy input and facilitating rapid regeneration of the adsorbent.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention replaces the chemical adsorption mechanism (which forms strong carbonate bonds requiring high energy for breaking) with physical adsorption mechanisms. The mesoporous structure enables CO2 to be captured through weaker van der Waals forces and physisorption, which can be easily reversed with low energy input, thus substituting a high-energy chemical process with a low-energy physical process.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The adsorbent exhibits enhanced adsorption efficiency at high temperatures (200° C. to 550° C.) with reduced energy requirements for desorption, maintaining a high level of performance across multiple adsorption/desorption cycles and offering improved thermal stability.

Implementation Method 1

The carbon dioxide adsorbent for such facilities should be able to adsorb carbon dioxide at a relatively high temperature

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

When carbon dioxide is adsorbed to the adsorbent, a carbonate bond may form, which may entail consuming a greater amount of energy for desorption

Methodology Applied
Scientific EffectChemical bonding prevention:

Data Source

PatentUS9205404B2Carbon dioxide adsorbents and production methods thereof, carbon dioxide capture modules including the same, and methods for separating carbon dioxide using the same
Publication Date: 2015.12.08 SAMSUNG ELECTRONICS CO LTD
  • US9205404B2 patent drawing
  • US9205404B2 patent drawing
  • US9205404B2 patent drawing

AI summary

An adsorbent for carbon dioxide may include a mesoporous inorganic oxide having a crystalline halide of an alkali metal or alkaline earth metal supported thereto and a chemical species containing phosphorous (P), sulfur(S), or boron (B) supported thereto.