Mesoporous TiO2-B Microsphere Anodes for Fast Charging

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Solution Overview

Problem

Conventional lithium-ion batteries face limitations in high power and energy density, particularly for applications in electric vehicles and renewable energy storage, due to inadequate charge-discharge capabilities and structural issues with existing anode materials like TiO2-B nanoparticles, which suffer from poor electronic conduction and low packing density.

Innovation Solution

Development of mesoporous transition metal oxide microsphere electrodes with a high percentage of TiO2-B polymorph, featuring spherical morphology and uniformly distributed mesopores, which enhance electronic transport and accommodate strain, thereby improving charge-discharge performance and cycle stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If TiO2-B nanoparticles are used as anode materials, then fast charge-discharge capability is improved, but electronic conduction network deteriorates due to aggregation of nanopowders

Engineering Contradiction:
Improvecharge-discharge rateVSAvoidelectronic conduction
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The patent employs mesoporous TiO2-B microspheres with controlled pore structures (2-50 nm pores) that prevent nanoparticle aggregation while maintaining high surface area. The porous architecture provides continuous electronic conduction pathways through the sphere walls while allowing efficient Li+ transport through the pore network, resolving the contradiction between fast charge-discharge capability and electronic conduction reliability.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent utilizes spherical microsphere morphology with diameters of 0.5-10 micrometers. The spherical shape provides uniform stress distribution during cycling, prevents particle aggregation, and facilitates compact electrode layer formation. This curvature-based design maintains particle connection during cycling while enabling high packing density, thereby ensuring reliable electronic conduction network.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Speed

If TiO2-B nanoparticles are used as anode materials, then fast charge-discharge capability is improved, but particle connection deteriorates during cycling

Engineering Contradiction:
Improvecharge-discharge rateVSAvoidparticle connection
Core Design Contradiction:
SpeedVSStability of the object's composition

Solution Approach 1:

The mesoporous microsphere structure with interconnected pores provides mechanical interlocking between particles and maintains particle connection during cycling. The porous walls act as flexible frameworks that accommodate volume changes while preserving structural integrity and electrical connectivity, ensuring stable particle networks throughout battery operation.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The spherical microsphere morphology distributes mechanical stress uniformly during charge-discharge cycles, preventing particle fracture and maintaining particle connection. The spherical shape facilitates compact packing in electrode layers, ensuring continuous particle networks and stable electronic conduction pathways throughout cycling.

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Speed

If TiO2-B nanoparticles are used as anode materials, then fast charge-discharge capability is improved, but packing density deteriorates

Engineering Contradiction:
Improvecharge-discharge rateVSAvoidpacking density
Core Design Contradiction:
SpeedVSQuantity of substance

Solution Approach 1:

The spherical microsphere morphology with diameters of 0.5-10 micrometers enables high packing density in electrode layers due to uniform shape and size distribution. Spheres pack more efficiently than irregular nanoparticles, maximizing the quantity of active material per unit volume while maintaining the fast charge-discharge capabilities provided by the mesoporous structure and TiO2-B polymorph.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The mesoporous structure within microspheres provides high surface area to volume ratio, increasing the quantity of electrochemically active sites. The controlled porosity (2-50 nm) allows efficient Li+ transport while the overall microsphere morphology maintains high packing density, resolving the contradiction between fast charge-discharge rate and packing density.

Inventive Principle:
Principle #31Porous materials

4Area of stationary object

If mesoporous materials with micrometer-sized particles are used, then contact area and Li+ transport are improved, but electron transport distance deteriorates

Engineering Contradiction:
Improvecontact areaVSAvoidelectron transport distance
Core Design Contradiction:
Area of stationary objectVSLength of stationary object

Solution Approach 1:

The mesoporous microsphere structure creates a hierarchical architecture where micrometer-sized spheres provide high contact area with electrolyte, while nanoscale pores (2-50 nm) within the spheres create short electron transport pathways. The porous walls act as multiple internal conduction channels, reducing the effective electron transport distance despite the micrometer-scale external dimensions, thus resolving the contradiction between contact area and electron transport distance.

Inventive Principle:
Principle #31Porous materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The mesoporous TiO2-B microsphere electrodes demonstrate significantly higher capacity and faster charge-discharge rates compared to traditional TiO2 anatase electrodes, maintaining over 90% of initial discharge capacity after 5000 cycles and achieving rapid charging capabilities.

Implementation Method 1

good accommodation of strain during cycling

Methodology Applied
Scientific EffectStrain accommodation: Elasticity

Implementation Method 2

the sintered nanograins in mesoporous materials could form a facile electronic transport path because of the accumulation of electrons at the grain-grain interface

Methodology Applied
Scientific EffectElectronic conduction: Conduction (electrical)

Implementation Method 3

the lithium intercalation in TiO2-B features a pseudocapacitive process, rather than the solid-state diffusion process observed for anatase and rutile

Methodology Applied
Scientific EffectPseudocapacitive process: Capacitance

Data Source

PatentUS9515318B2Mesoporous metal oxide microsphere electrode compositions and their methods of making
Publication Date: 2016.12.06 UT BATTELLE LLC
  • US9515318B2 patent drawing
  • US9515318B2 patent drawing
  • US9515318B2 patent drawing

AI summary

Compositions and methods of making are provided for mesoporous metal oxide microspheres electrodes. The mesoporous metal oxide microsphere compositions comprise (a) microspheres with an average diameter between 200 nanometers (nm) and 10 micrometers (μm); (b) mesopores on the surface and interior of the microspheres, wherein the mesopores have an average diameter between 1 nm and 50 nm and the microspheres have a surface area between 50 m2/g and 500 m2/g. The methods of making comprise forming composite powders. The methods may also comprise refluxing the composite powders in a basic solution to form an etched powder, washing the etched powder with an acid to form a hydrated metal oxide, and heat-treating the hydrated metal oxide to form mesoporous metal oxide microspheres.