Meta-Optical Device Using Group III-V Nanocolumns

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Solution Overview

Problem

Current meta-optical devices face challenges in manufacturing cost and efficiency, particularly in achieving high refractive indices and low extinction coefficients for visible and near-infrared wavelength regions, which limits their optical modulation capabilities and manufacturing process complexity.

Innovation Solution

The development of meta-optical devices using nano-structures formed from group III-V compound semiconductors like AlN, GaN, GaP, AlAs, and AlSb, with specific shape dimensions and refractive indices, arranged to control light phase and polarization, and a method involving sputtering and post-annealing processes to achieve low surface roughness and high refractive indices, reducing manufacturing costs and complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional meta-structures are used to achieve high refractive indices and low extinction coefficients, then optical modulation capabilities are improved, but manufacturing cost and process complexity increase

Engineering Contradiction:
Improveoptical modulation capabilitiesVSAvoidmanufacturing process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent changes the material parameter by using group III-V compound semiconductors (AlN, GaN, GaP, AlAs, AlSb) with specific bandgap energies to achieve high refractive indices and low extinction coefficients in visible and near-infrared regions, resolving the optical performance requirement while maintaining manufacturability through standard semiconductor processing

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite nanostructure designs combining group III-V compound semiconductor nanocolumns or nanorods with dielectric materials, creating meta-optical devices that achieve superior optical modulation capabilities through the synergistic properties of the composite materials while using conventional manufacturing techniques

Inventive Principle:
Principle #40Composite materials

2Reliability

If nano-structures with shape dimensions smaller than wavelength are used to control light phase and polarization, then optical modulation efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveoptical modulation efficiencyVSAvoidnano-structure dimension precision
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent utilizes self-organized nanocolumn or nanorod structures formed through conventional semiconductor growth processes that automatically achieve the required sub-wavelength dimensions and uniformity, eliminating the need for complex top-down lithography and reducing manufacturing precision requirements while maintaining high optical modulation efficiency

Inventive Principle:
Principle #25Self-service

3Reliability

If group III-V compound semiconductors are used to achieve high light transmittance and refractive index, then optical performance is improved, but material selection and processing complexity increase

Engineering Contradiction:
Improvelight transmittance and refractive indexVSAvoidmaterial selection flexibility
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent demonstrates that group III-V compound semiconductors serve multiple functions simultaneously: they provide high refractive indices for light confinement, low extinction coefficients for high transmittance, and compatibility with standard semiconductor manufacturing processes, making them a universal material choice for meta-optical devices across visible and near-infrared wavelength regions

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables meta-optical devices with improved optical modulation efficiency, reduced manufacturing burdens, and the ability to operate in visible and near-infrared wavelength regions with high light transmittance and refractive index, enhancing their applicability in optical devices.

Implementation Method 1

The forming the nano-material layer may be performed by using a sputtering process

Methodology Applied
Scientific EffectSputtering: Sputtering

Implementation Method 2

crystallizing the nano-material layer by post-annealing the nano-material layer

Methodology Applied
Scientific EffectAnnealing: Annealing

Implementation Method 3

crystallizing the nano-material layer by post-annealing the nano-material layer

Methodology Applied
Scientific EffectCrystallization: Crystallisation

Implementation Method 4

A refractive index of each of the plurality of nano-structures may be greater than a refractive index of the support layer

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10976472B2Meta-optical device and method of manufacturing the same
Publication Date: 2021.04.13 SAMSUNG ELECTRONICS CO LTD
  • US10976472B2 patent drawing
  • US10976472B2 patent drawing
  • US10976472B2 patent drawing

AI summary

A meta-optical device and a method of manufacturing the same are provided. The method includes depositing a group III-V compound semiconductor on a substrate, forming an anti-oxidation layer, performing crystallization by using post annealing, removing the anti-oxidation layer, and manufacturing a meta-optical device by using patterning.