Metal Air Battery Air Purification Module for Impurity Removal

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Solution Overview

Problem

Impurities such as water (H2O) and carbon dioxide (CO2) in the air can interfere with the generation of metal peroxides in metal air batteries, reducing their capacity and lifespan.

Innovation Solution

Incorporating an air purification module with multiple air purifiers and a controller to filter out impurities like H2O and CO2, and enrich oxygen levels, ensuring purified air is supplied to the battery cell module.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air is supplied directly to the battery cell module without purification, then the device complexity is reduced, but impurities such as water and carbon dioxide interfere with metal peroxide generation, reducing battery capacity and lifespan

Engineering Contradiction:
Improvebattery lifespanVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The air purification module is divided into multiple independent air purifiers, each targeting specific impurities (water, carbon dioxide, nitrogen). This segmentation allows the system to address multiple contamination sources separately, improving purification effectiveness while maintaining manageable device complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Air is purified before being supplied to the battery cell module, removing impurities in advance to prevent side reactions. The concentration detector continuously monitors air quality, and the controller adjusts air purifier operations proactively to maintain optimal conditions, preventing capacity degradation before it occurs.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If multiple air purifiers are added to filter different impurities, then battery capacity and lifespan are improved, but the device complexity increases

Engineering Contradiction:
Improvebattery capacityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller integrates multiple functions: detecting impurity concentrations, controlling multiple air purifiers, and adjusting oxygen enrichment levels. This centralized control system manages the complex purification process through a single coordination unit, reducing operational complexity despite having multiple air purifiers working simultaneously.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The concentration detector provides continuous feedback on air quality, enabling the controller to dynamically adjust air purifier operations. This closed-loop control system optimizes purification effectiveness by responding to real-time impurity levels, ensuring battery capacity is maintained while avoiding unnecessary operation of air purifiers when air quality is already acceptable.

Inventive Principle:
Principle #23Feedback

3Use of energy by moving object

If oxygen concentration is enriched in the supplied air, then battery energy density is improved, but the device complexity and energy consumption increase

Engineering Contradiction:
Improveenergy densityVSAvoidenergy consumption
Core Design Contradiction:
Use of energy by moving objectVSUse of energy by stationary object

Solution Approach 1:

The air purification module dynamically adjusts oxygen enrichment levels based on real-time impurity concentrations detected by the concentration detector. When impurity levels are low, oxygen enrichment is reduced or suspended, decreasing energy consumption. When impurities are high, enrichment is increased to maintain battery performance, creating a dynamic balance between energy density and energy consumption.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air purification module effectively extends the battery's lifespan and maintains energy density by preventing side reactions caused by impurities, improving the battery's capacity and efficiency.

Implementation Method 1

a first air purifier which filters a first impurity of a plurality of impurities in the air flowing from the outside; and a second air purifier which filters a second impurity of the plurality of impurities

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Implementation Method 2

a concentration detector which detects a concentration of at least one of the plurality of impurities in the air flowing from the outside

Methodology Applied
Scientific EffectConcentration detection:

Implementation Method 3

the second air purifier may enrich oxygen (O2) to increase a concentration of oxygen (O2) in the air supplied to the battery cell module to be about 21% or more

Methodology Applied
Scientific EffectOxygen enrichment:

Data Source

PatentUS10381698B2Metal air battery having air purification module, electrochemical cell having air purification module and method of operating metal air battery
Publication Date: 2019.08.13 SAMSUNG ELECTRONICS CO LTD
  • US10381698B2 patent drawing
  • US10381698B2 patent drawing
  • US10381698B2 patent drawing

AI summary

A metal air battery includes an air purification module which communicates fluid to a battery cell module, purifies air flowing from an outside, and supplies the purified air to the battery cell module. The air purification module includes: a first air purifier which filters a first impurity of a plurality of impurities in the air flowing from the outside; and a second air purifier which filters a second impurity of the plurality of impurities, which is different from the first impurity.