Metal-Air Battery Flow Path Geometry for Dendrite Suppression

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Solution Overview

Problem

Existing metal-air battery systems face challenges in suppressing the generation of dendrites, which can lead to internal short circuits and reduce the battery's performance.

Innovation Solution

The metal-air battery system incorporates a design with a hollow outer electrode and an inner electrode, where the flow path between them has a decreasing cross-sectional area from the inlet to the outlet, increasing the flow velocity of the electrolyte solution and reducing the likelihood of dendrite formation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the electrolyte solution flows through a flow path with constant cross-sectional area, then the flow velocity remains uniform, but the concentration of active species ions decreases downstream causing non-uniform metal deposition and dendrite generation

Engineering Contradiction:
Improveuniformity of metal depositionVSAvoiddendrite generation
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent changes the geometric parameter of the flow path by making the cross-sectional area decrease from inlet to outlet. This parameter change causes the flow velocity to increase downstream, which compensates for the concentration decrease of active species ions, thereby maintaining uniform metal deposition and preventing dendrite generation.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the flow path cross-sectional area decreases from inlet to outlet, then the flow velocity increases downstream preventing diffusion-controlled state, but the flow path becomes more complex to manufacture

Engineering Contradiction:
Improvedendrite suppressionVSAvoidflow path geometry
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent applies asymmetry by designing the flow path with a non-uniform cross-sectional area that decreases from inlet to outlet. This asymmetric geometry creates the necessary flow velocity gradient to prevent dendrite formation, accepting the trade-off of slightly increased manufacturing complexity for significant improvement in battery reliability.

Inventive Principle:
Principle #4Asymmetry

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses the generation of dendrites by maintaining the reaction away from a diffusion-controlled state, thereby enhancing the battery's performance and preventing internal short circuits.

Implementation Method 1

A flow path through which an electrolyte solution flows from the inlet chamber toward the outlet chamber is formed between the outer electrode and the inner electrode

Methodology Applied
Scientific EffectFluid flow:

Implementation Method 2

the metal of the negative-electrode active material is deposited on a negative-electrode surface during charge

Methodology Applied
Scientific EffectElectrodeposition: Electrodeposition

Implementation Method 3

the flow velocity of the electrolyte solution flowing through the flow path increases downstream in the flow direction of the electrolyte solution by configuring such that the flow-path cross-sectional area of the flow path through which the electrolyte solution flows decreases from an inlet chamber side toward an outlet chamber side

Methodology Applied
Scientific EffectVenturi effect: Venturi Effect

Data Source

PatentUS20250070323A1Metal-air battery system
Publication Date: 2025.02.27 MITSUBISHI HEAVY IND LTD
  • US20250070323A1 patent drawing
  • US20250070323A1 patent drawing
  • US20250070323A1 patent drawing

AI summary

A metal-air battery system includes: an inlet chamber into which an electrolyte solution flows; an outlet chamber from which the electrolyte solution flows out; a hollow outer electrode having an interior space via which the inlet chamber and the outlet chamber communicate with each other; and an inner electrode disposed to be inserted into the interior space concentrically with the outer electrode. One of the outer electrode and the inner electrode is a negative electrode containing metal, and the other is a porous positive electrode allowing oxygen to diffuse. A flow path through which the electrolyte solution flows from the inlet chamber toward the outlet chamber is formed between the outer electrode and the inner electrode, and the flow path is configured such that a flow-path cross-sectional area thereof decreases from a side of the inlet chamber toward a side of the outlet chamber.