Metal Alkoxide-Coated Solid Electrolyte for Moisture-Stable Batteries

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Solution Overview

Problem

Sulfide-based solid electrolytes in all-solid-state rechargeable batteries face challenges with moisture stability and interfacial resistance, leading to deteriorated ion conductivity and cycle-life characteristics.

Innovation Solution

A solid electrolyte comprising sulfide-based solid electrolyte particles with a coating layer containing metal alkoxide, specifically including elements like Nb, Sb, Ti, or Zr, which is applied using a wet coating method without heat treatment to enhance moisture stability and reduce interfacial resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sulfide-based solid electrolyte particles are used in all-solid-state rechargeable batteries, then high ion conductivity is achieved, but moisture stability deteriorates leading to decreased cycle-life characteristics

Engineering Contradiction:
Improveion conductivityVSAvoidmoisture stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent applies composite materials by coating sulfide-based solid electrolyte particles with a metal oxide layer. This creates a composite structure where the inner sulfide core provides high ion conductivity while the outer metal oxide shell provides moisture stability, resolving the contradiction between these two properties.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent uses a thin metal oxide coating layer (shell) on the sulfide-based solid electrolyte particles. This thin film structure protects the sulfide core from moisture exposure while maintaining the overall particle integrity and ion conductivity pathways.

Inventive Principle:
Principle #30Flexible shells and thin films

2Reliability

If sulfide-based solid electrolyte particles are used, then high ion conductivity is achieved, but interfacial resistance increases leading to deteriorated cycle-life characteristics

Engineering Contradiction:
Improveion conductivityVSAvoidinterfacial resistance
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The metal oxide coating layer acts as a protective shell that reduces interfacial resistance by providing a stable interface between the sulfide electrolyte particles and the electrode materials, preventing harmful reactions while maintaining good electrical contact.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The composite structure of sulfide core with metal oxide shell creates favorable interfacial properties that reduce resistance while preserving the high ion conductivity of the sulfide material.

Inventive Principle:
Principle #40Composite materials

3Stability of the object's composition

If a coating layer containing metal alkoxide is applied to sulfide-based solid electrolyte particles, then moisture stability is enhanced, but manufacturing process complexity increases

Engineering Contradiction:
Improvemoisture stabilityVSAvoidmanufacturing process complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The metal oxide coating is applied in advance to the sulfide-based solid electrolyte particles before battery assembly. This preliminary coating action protects the particles from moisture exposure during subsequent handling and battery operation, enhancing moisture stability without requiring complex in-situ protection mechanisms.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the physical-chemical parameters of the sulfide electrolyte particles by adding a metal oxide coating layer. This parameter change (adding a protective layer) significantly improves moisture stability while the coating process itself remains relatively simple and compatible with existing manufacturing techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The coated solid electrolyte improves ion conductivity retention over time and enhances the cycle-life characteristics and safety of all-solid-state rechargeable batteries by protecting the sulfide-based particles from moisture and reducing defects.

Implementation Method 1

a coating layer disposed on a surface of the sulfide-based solid electrolyte particles and including a metal alkoxide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

improves ion conductivity retention over time

Methodology Applied
Scientific EffectIon conduction: Conduction (electrical)

Data Source

PatentUS20240128500A1Solid electrolyte, method of preparing the same, positive electrode, and all-solid-state rechargeable battery
Publication Date: 2024.04.18 SAMSUNG SDI CO LTD
  • US20240128500A1 patent drawing
  • US20240128500A1 patent drawing
  • US20240128500A1 patent drawing

AI summary

A solid electrolyte, including sulfide-based solid electrolyte particles and a coating layer disposed on the surface of the sulfide-based solid electrolyte particles and including a metal alkoxide.