Metal Alloy Layer on Elevated Source Drain for Low Resistance

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Solution Overview

Problem

Current semiconductor devices face challenges in reducing operating current consumption while maintaining effective current control and suppressing short channel effects, particularly in multi-gate transistors where current control capability is limited by the resistance of elevated source/drain structures.

Innovation Solution

The semiconductor device incorporates a first fin on a substrate with a gate electrode intersecting the fin, an elevated source/drain on the side of the gate, and a metal alloy layer on the upper surface and sidewall of the elevated source/drain, with the metal alloy layer being in direct contact with the fin and a contact, reducing current resistance and consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multi-gate transistors with elevated source/drain structures are used to suppress short channel effects, then short channel effect suppression is improved, but operating current consumption increases due to high resistance in the elevated source/drain

Engineering Contradiction:
Improveshort channel effect suppressionVSAvoidoperating current consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The patent applies composite materials by forming a metal alloy layer (such as cobalt silicide or nickel silicide) on the elevated source/drain structure. This creates a composite system where the semiconductor fin provides the multi-gate channel for SCE suppression, while the metal alloy layer provides low-resistance current paths, thereby resolving the contradiction between reliability and energy consumption.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent segments the current path into two distinct routes: one through the elevated source/drain (for vertical current flow) and another through the metal alloy layer (for lateral current flow). This segmentation allows the device to utilize the advantages of both paths, reducing overall resistance while maintaining the multi-gate structure for SCE suppression.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the gate length is increased to improve current control capability, then current control is improved, but device scaling is limited

Engineering Contradiction:
Improvecurrent control capabilityVSAvoidgate length
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The patent changes the resistance parameter of the source/drain region by introducing a low-resistance metal alloy layer. This parameter change improves current control capability without requiring an increase in gate length, enabling better performance in scaled devices where gate length reduction is necessary.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly lowers operating current consumption by allowing current to flow mainly through the contact and metal alloy layer, which has lower resistance than the elevated source/drain, thereby enhancing current control and reducing power usage.

Implementation Method 1

a metal alloy layer on an exterior surface of the elevated source/drain that provides a primary electrical path between the fin and the contact

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9842909B2Semiconductor device and fabricating method thereof
Publication Date: 2017.12.12 SAMSUNG ELECTRONICS CO LTD
  • US9842909B2 patent drawing
  • US9842909B2 patent drawing
  • US9842909B2 patent drawing

AI summary

A semiconductor device is provided. The semiconductor device includes a first fin on a substrate, a first gate electrode formed on the substrate to intersect the first fin, a first elevated source/drain on the first fin on both sides of the first gate electrode, and a first metal alloy layer on an upper surface and sidewall of the first elevated source/drain.