Metal Bellows SCR Pump for Precise Urea Dosing
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing pumps used in SCR systems for reducing nitrogen oxides in vehicle exhaust gases are not robust, leading to short lifetimes and difficulties in achieving precise dosing of urea solutions.
Innovation Solution
A pump design featuring a metallic spring bellows that is elastically deformed during operation, providing long service life, precise dosing, and resistance to wear, with a compensating system to prevent damage from freezing temperatures, and a modular design for versatility.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If conventional pumps (piston pumps, rubber diaphragm pumps, gear pumps) are used for pumping urea solution, then the pump structure is simple and easy to manufacture, but the pump is not robust and has short service life
Solution Approach 1:
The patent uses a metal bellows as a flexible element to replace conventional pump components. The metal bellows expands and contracts axially during pumping operation, providing both the pumping action and structural integrity. This flexible shell approach enables the pump to achieve robustness and long service life while maintaining a relatively simple overall structure, directly resolving the contradiction between reliability and device complexity.
2Measurement precision
If conventional pumps are used for urea dosing, then the pump design is straightforward, but precise dosage of urea solution is difficult to achieve
Solution Approach 1:
The patent replaces complex mechanical dosing mechanisms with a metal bellows-based pumping mechanism. The bellows' axial expansion and contraction provide precise volume displacement, enabling accurate dosing through purely mechanical means without requiring additional complex dosing control systems. This substitution achieves precise dosage while keeping the pump design relatively simple.
3Reliability
If a metal bellows is used in the pump, then the service life and dosing precision are improved, but the pump becomes more complex
Solution Approach 1:
The metal bellows in the patent serves multiple functions simultaneously: it acts as the pumping element, the structural component, the sealing element, and the dosing mechanism. By making the bellows multi-functional, the patent achieves high reliability and long service life without proportionally increasing device complexity, as the same component performs multiple critical roles in the pump system.
4Productivity
If the spring bellow is in direct contact with the hollow piston, then the pumping efficiency is improved, but the spring bellow is subject to wear reducing service life
Solution Approach 1:
The patent introduces a fluid medium (urea solution) as an intermediary between the metal bellows and the hollow piston. The bellows expands and contracts in the fluid medium, transferring pumping action without direct mechanical contact between the bellows and piston surfaces. This intermediary approach maintains pumping efficiency through fluid pressure transmission while eliminating wear on the bellows, thereby extending service life.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The pump ensures long-term reliability and precise urea dosing, maintains accuracy across a wide temperature range, and prevents damage from freezing, enhancing the longevity and performance of the SCR system.
Implementation Method 1
The spring is a compression spring which surrounds the spring bellow with radial distance. So no wear occurs, the compression spring surrounds the spring bellow with radial distance. Thus, it is ensured that the spring can reliably move the pump piston, to put medium, being pumped under pressure.
Data Source
AI summary
A pump for a SCR system in vehicles which includes a housing in which at least one pump element is arranged which is activated by a eccentric drive and has at least one a pump piston. The at least one pump piston includes at least a spring bellow which is elastically deformable during pump operation.


