Metal Chalcogenide Catalysts Enhancing Hydrogen Evolution

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Solution Overview

Problem

Current systems for electrochemical reduction of water and carbon dioxide using 2D transition metal chalcogenides, such as MoS2, face limitations in hydrogen evolution reaction (HER) activity due to inert basal planes and low electrocatalytic activity compared to precious metal catalysts, despite efforts to introduce chalcogen vacancies.

Innovation Solution

Introducing an electrolyte material and an amphiphile material to a metal chalcogenide, specifically an acid with a pKa of 3 or less and anionic surfactants, to enhance hydrogen coverage at chalcogen atom vacancies, thereby improving catalytic activity by reducing the energy barrier and increasing turnover frequency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If 2D transition metal chalcogenides are used as catalysts, then precious metal-free composition is achieved, but hydrogen evolution reaction activity is limited due to electrochemically-inert basal planes

Engineering Contradiction:
Improvecatalyst stabilityVSAvoidhydrogen evolution reaction activity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent applies local quality by creating sulfur vacancies at specific locations within the MoS2 basal plane. These vacancies concentrate catalytic activity at localized sites rather than requiring the entire surface to be active. The edge sites and sulfur vacancy sites serve as localized active centers with high catalytic activity, while the rest of the basal plane maintains its structural integrity and stability.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the chemical parameter of the MoS2 structure by introducing sulfur vacancies (VS). This structural modification alters the electronic properties and catalytic behavior of the material. The presence of sulfur vacancies changes the local coordination environment of Mo atoms, creating under-coordinated sites that are more active for hydrogen evolution reaction.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If chalcogen vacancies are introduced to increase catalytic activity, then active sites are created, but practical HER activity remains far below precious metal catalysts

Engineering Contradiction:
Improvecatalytic activityVSAvoidelectrocatalytic performance gap
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent combines multiple strategies to enhance catalytic activity: (1) introducing sulfur vacancies to create active sites, (2) forming heterostructures with other materials (such as Mo2CTx MXene) to synergistically improve performance, and (3) optimizing the distribution and density of vacancies. This combination of approaches allows the catalyst to achieve performance comparable to precious metal catalysts.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent employs composite material structures, such as MoS2/Mo2CTx heterostructures, where two different materials are combined to achieve synergistic effects. The composite structure allows each material to contribute its strengths: MoS2 provides stability and sulfur vacancies for active sites, while Mo2CTx enhances conductivity and provides additional active sites, together achieving superior catalytic performance.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process significantly enhances the hydrogen evolution reaction activity of metal chalcogenides, achieving higher catalytic performance comparable to precious metal catalysts by increasing hydrogen coverage and reducing overpotential, thus overcoming the limitations of conventional methods.

Implementation Method 1

enhance hydrogen coverage at chalcogen atom vacancies

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

Electrochemical reduction of water and carbon dioxide (CO2) is an efficient way to convert CO2 and water to energy-rich products

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Data Source

PatentUS12053769B2Catalyst compositions including metal chalcogenides, processes for forming the catalyst compositions, and uses thereof
Publication Date: 2024.08.06 HONDA MOTOR CO LTD
  • US12053769B2 patent drawing
  • US12053769B2 patent drawing
  • US12053769B2 patent drawing

AI summary

Aspects of the present disclosure generally relate to catalyst compositions including metal chalcogenides, processes for producing such catalyst compositions, processes for enhancing catalytic active sites in such catalyst compositions, and uses of such catalyst compositions in, e.g., processes for producing conversion products. In an aspect, a process for forming a catalyst composition is provided. The process includes introducing an electrolyte material and an amphiphile material to a metal chalcogenide to form the catalyst composition. In another aspect, a catalyst composition is provided. The catalyst composition includes a metal chalcogenide, an electrolyte material, and an amphiphile material. Devices for hydrogen evolution reaction are also provided.