Metal Clip Semiconductor Package With Parallel Bond-Pad Pathways
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Solution Overview
Problem
As transistor die sizes shrink, insufficient clearance can lead to solder bleed-out from under metal clips, causing electrical shorting and rendering the semiconductor die inoperable, particularly in advanced power semiconductor technologies like SiC and GaN.
Innovation Solution
The semiconductor package includes a metal clip attached to a bond pad of the semiconductor die by a solder joint, with an additional electrical pathway that runs parallel to the metal clip, reducing the amount of solder needed and minimizing the risk of solder bleed-out.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If transistor die sizes are shrunk to reduce package size, then productivity and integration density are improved, but the risk of solder bleed-out causing electrical shorting increases
Solution Approach 1:
The electrical connection is segmented into multiple pathways: the primary metal clip connection and additional electrical pathways (such as solder bumps or conductive structures) that provide alternative current routes. This segmentation ensures that if solder bleed-out occurs in one area, electrical connectivity is maintained through other segments, thus resolving the contradiction between miniaturization and shorting risk.
Solution Approach 2:
Additional intermediary electrical connection structures are introduced between the metal clip and the bond pad. These intermediaries (such as solder bumps or conductive vias) create redundant electrical pathways that mediate the connection, ensuring that electrical functionality is preserved even when solder bleed-out compromises the primary metal clip connection in miniaturized packages.
2Area of stationary object
If clearance space is reduced to accommodate smaller die sizes, then device compactness is improved, but solder bleed-out control becomes difficult
Solution Approach 1:
The solution moves the electrical connection problem into another dimension by implementing vertical or lateral electrical pathways that do not rely solely on the horizontal clearance under the metal clip. By adding electrical connections in additional spatial dimensions (such as vertical vias through the substrate or lateral connections through the substrate), the design achieves compact packaging while maintaining solder bleed-out control through redundant connection paths.
Solution Approach 2:
Different regions of the package are assigned different functional qualities: the area under the metal clip is optimized for mechanical support and primary electrical connection, while additional localized electrical connection points are strategically placed in regions less susceptible to solder bleed-out. This local differentiation allows compact design while maintaining manufacturing ease and reliability.
3Power
If bond pad size is reduced for advanced power semiconductor technologies, then current density is improved, but clearance for metal clip attachment is insufficient
Solution Approach 1:
The electrical connection function is segmented across multiple structures: the metal clip provides mechanical support and primary connection, while additional electrical pathways (such as solder bumps, conductive vias, or trace connections) provide redundant electrical connectivity. This segmentation allows the use of smaller bond pads for high current density applications while ensuring adequate electrical connection through distributed connection points rather than relying solely on large clearance space.
Solution Approach 2:
The additional electrical connection structures serve multiple functions: they provide redundant electrical pathways, enhance mechanical stability, and compensate for reduced clearance space. By making these additional structures multi-functional, the design achieves high current density with small bond pads while maintaining adequate connection reliability without requiring excessive clearance length.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design reduces the likelihood of electrical shorting caused by solder bleed-out while maintaining the integrity of the electrical pathway, ensuring the semiconductor die remains operational even with reduced solder usage.
Implementation Method 1
a first bonding region of a metal clip to a first bond pad by a solder joint
Data Source
AI summary
A semiconductor package includes: a semiconductor die attached to a lead frame and having a first bond pad at a side of the semiconductor die facing away from the lead frame; a metal clip having a first bonding region attached to the first bond pad by a solder joint, the metal clip providing an electrical pathway to the first bond pad; and an additional electrical pathway to the first bond pad. A first end of the additional electrical pathway is attached to the first bond pad. At one or more locations between the first end and a second end of the additional electrical pathway, the additional electrical pathway is attached to a surface of the first bonding region of the metal clip that faces away from the first bond pad. Methods of producing the semiconductor package are also described.


