Metal Cluster Catalyst for CO2 Reduction Selectivity

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Solution Overview

Problem

Current catalysts for carbon dioxide reduction lack sufficient selectivity and reaction efficiency, making it difficult to control the reduction reaction effectively.

Innovation Solution

A metal-containing cluster catalyst comprising specific metals like gold, silver, copper, platinum, rhodium, palladium, nickel, cobalt, iron, manganese, chromium, and ruthium, which are used in a cluster form, either as simple substances, alloys, or metal oxides, to enhance catalytic activity and selectivity in carbon dioxide reduction reactions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If conventional catalysts are used for carbon dioxide reduction, then the reaction can proceed, but the selectivity and reaction efficiency are insufficient

Engineering Contradiction:
Improvereaction efficiencyVSAvoidselectivity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies parameter changes by utilizing metal clusters with specific oxidation states (0, +1, +2) and controlling the size and composition of the clusters to optimize both reaction efficiency and selectivity. The oxidation state and cluster size are key parameters that are systematically varied to achieve high-performance catalysis for carbon dioxide reduction.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining metal clusters with carbon materials (such as carbon nanotubes, graphene, or carbon nanofibers) to create hybrid catalyst systems. This composite structure leverages the catalytic activity of metal clusters and the high surface area and conductivity of carbon materials, thereby improving both productivity and reliability simultaneously.

Inventive Principle:
Principle #40Composite materials

2Productivity

If metal clusters with specific oxidation states are used, then catalytic activity improves, but the complexity of catalyst design and synthesis increases

Engineering Contradiction:
Improvecatalytic activityVSAvoidcatalyst design complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the catalyst into distinct functional components: metal clusters with specific oxidation states embedded within or on the surface of carbon materials. This segmentation allows independent optimization of each component's properties while simplifying the overall design and synthesis process through modular assembly.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The metal-containing cluster catalyst exhibits excellent performance in reducing carbon dioxide, improving reaction efficiency and selectivity, particularly in generating hydrocarbons like methane and ethylene, with optimized cluster size and oxidation states enhancing catalyst performance.

Implementation Method 1

a catalyst means a substance that changes the reaction rate of a substance system causing a chemical reaction but itself is not chemically changed

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS20190032231A1Metal-containing cluster catalyst, and electrode for carbon dioxide reduction and carbon dioxide reduction apparatus including the same
Publication Date: 2019.01.31 FURUKAWA ELECTRIC CO LTD
  • US20190032231A1 patent drawing
  • US20190032231A1 patent drawing
  • US20190032231A1 patent drawing

AI summary

A metal-containing cluster catalyst includes a cluster including at least one metal atom (M), a metal of each of the at least one metal atom (M) being selected from the group consisting of gold, silver, copper, platinum, rhodium, palladium, nickel, cobalt, iron, manganese, chromium, iridium, and ruthenium. The metal-containing cluster catalyst is used for reducing carbon dioxide.