Metal-Complex Catalysis for Low-Electrolyte Substrate Oxidation

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Solution Overview

Problem

Existing electrochemical oxidation systems for treating waste streams are inefficient, costly, and require significant remediation efforts due to high current densities and large quantities of electrolytes.

Innovation Solution

A method involving a metal complex catalyst, electrolyte, and substrate in an aqueous composition, with reduced electrolyte concentration and current density, facilitated by a catalyst that acts as a catalytic intermediate for electron transfer, reducing reaction temperature and energy requirements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If high current densities and large quantities of electrolytes are used in electrochemical oxidation systems, then oxidation of substrates can be achieved, but the process becomes inefficient and costly with significant remediation requirements

Engineering Contradiction:
Improveoxidation efficiencyVSAvoidenergy efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent introduces a catalyst as an intermediary substance that facilitates electron transfer between the electrode and substrate. The catalyst acts as a mediator that enables the oxidation reaction to proceed more efficiently at lower current densities, resolving the contradiction between achieving oxidation productivity and minimizing energy loss.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical parameters of the system by introducing catalytic substances that alter the reaction kinetics. This allows the oxidation process to occur at different operating parameters (lower current density and temperature) while maintaining or improving oxidation efficiency, thus resolving the energy efficiency contradiction.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If high current densities are applied in electrochemical oxidation, then substrate oxidation can be achieved, but reaction temperature increases and energy requirements increase

Engineering Contradiction:
Improveoxidation rateVSAvoidreaction temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The catalyst serves as an intermediary that provides an alternative reaction pathway with lower activation energy. This allows the oxidation reaction to proceed at lower temperatures while maintaining productivity, as the catalyst facilitates electron transfer without requiring high thermal energy input.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the mechanical/thermal approach (using high current density and temperature to drive oxidation) with a chemical approach (using catalysis to facilitate electron transfer). This substitution allows the reaction to proceed efficiently at lower temperatures by utilizing chemical catalysis rather than thermal energy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If large quantities of electrolyte are used in electrochemical oxidation systems, then electrical conductivity is maintained, but the cost and remediation requirements increase

Engineering Contradiction:
Improveelectrical conductivityVSAvoidelectrolyte quantity
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The catalyst acts as an intermediary that enhances the efficiency of electron transfer in the system. This allows the electrochemical oxidation to proceed effectively with reduced electrolyte quantities, as the catalyst compensates for the lower ionic conductivity by providing facilitated electron transfer pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the chemical environment by introducing catalytic species that alter the reaction mechanism. This allows the system to maintain reliable oxidation performance with lower electrolyte concentrations, as the catalytic action compensates for reduced electrical conductivity through enhanced electron transfer kinetics.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method achieves efficient oxidation of substrates at lower temperatures and reduced electrolyte usage, enhancing the efficiency and cost-effectiveness of waste stream treatment.

Implementation Method 1

oxidizing the substrate in the presence of the catalyst

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 2

catalyst that acts as a catalytic intermediate for electron transfer

Methodology Applied
Scientific EffectElectron transfer: Oxidation

Implementation Method 3

applying an electrical voltage to the aqueous composition and oxidizing the substrate

Methodology Applied
Scientific EffectElectrochemical oxidation: Electrolysis

Data Source

PatentUS12410077B1Methods, systems, and compositions for oxidation of a substrate
Publication Date: 2025.09.09 SUDOC LLC
  • US12410077B1 patent drawing
  • US12410077B1 patent drawing
  • US12410077B1 patent drawing

AI summary

Methods, systems, and compositions for oxidation are provided. The method comprises combining a macrocyclic ligand and metal complex catalyst, an electrolyte, the substrate, and water to form an aqueous composition. The method comprises applying an electrical voltage to the aqueous composition and oxidizing the substrate in the presence of the catalyst.