Metal Complex Catalyst for CO2 Electrochemical Reduction

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Solution Overview

Problem

Current methods for reducing carbon dioxide (CO2) to carbon monoxide or formic acid require hydrogen, semiconductor materials, or additional catalysts, making them energetically inefficient, and the products of electrochemical CO2 reduction are unknown in existing technologies.

Innovation Solution

The use of specific metal complexes represented by formulas (1) and (2) to electrochemically reduce CO2 to carbon monoxide or formic acid, allowing for efficient production even at low CO2 concentrations, utilizing an electrochemical cell with a working electrode and counter electrode, and applying a voltage to the reaction product.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If conventional methods (hydrogenation, photocatalysis, or electrochemical reduction) are used to reduce CO2, then CO2 conversion is achieved, but additional reagents (hydrogen, semiconductor materials, light energy) or multiple catalysts are required, increasing device complexity and energy consumption

Engineering Contradiction:
Improvecatalyst system complexityVSAvoidCO2 reduction efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The patent extracts and eliminates the need for additional reagents (hydrogen, semiconductor materials, light energy) and multiple catalysts by developing a single-molecule catalyst system that achieves CO2 reduction to CO or formic acid using only electrical energy, thereby simplifying the device complexity while maintaining high productivity

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The single-molecule catalyst system performs the CO2 reduction reaction autonomously without requiring external reagents or multiple catalytic components. The catalyst molecule itself facilitates the entire transformation process from CO2 to CO or formic acid through electrochemical activation, embodying the self-service principle

Inventive Principle:
Principle #25Self-service

2Manufacturing precision

If conventional electrochemical reduction methods are used, then CO2 reduction is achieved, but the product distribution is unknown and selectivity is poor

Engineering Contradiction:
Improveproduct selectivityVSAvoidproduct information
Core Design Contradiction:
Manufacturing precisionVSLoss of information

Solution Approach 1:

The patent controls the electrochemical reduction process by adjusting parameters such as applied voltage, current density, and electrolyte composition to achieve selective production of desired products (CO or formic acid). This parameter optimization enables precise control over product distribution and eliminates the information loss about reaction products

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If CO2 reduction is performed at low CO2 concentration, then energy efficiency is improved, but reaction rate decreases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidreaction rate
Core Design Contradiction:
Use of energy by moving objectVSSpeed

Solution Approach 1:

The single-molecule catalyst system maintains high reaction rates at low CO2 concentrations by optimizing the catalyst's electronic structure and coordination geometry. The catalyst's high intrinsic activity compensates for the low substrate concentration, achieving both energy efficiency and acceptable reaction rates simultaneously

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables the efficient production of carbon monoxide or formic acid from CO2, which can be used as raw materials for hydrocarbons and hydrogen storage, contributing to energy reuse and CO2 emission reduction, particularly from combustion waste gases.

Implementation Method 1

a method for electrochemically reducing carbon dioxide to carbon monoxide or formic acid

Methodology Applied
Scientific EffectElectrochemical reduction: Electrolysis

Implementation Method 2

reacting carbon dioxide with a metal complex represented by formula (1) or formula (2) and applying a voltage to the resultant reaction product

Methodology Applied
Scientific EffectCatalysis: Catalysis

Data Source

PatentUS11878279B2Electrochemical reduction of carbon dioxide
Publication Date: 2024.01.23 THE JAPAN SCI & TECH AGENCY
  • US11878279B2 patent drawing
  • US11878279B2 patent drawing
  • US11878279B2 patent drawing

AI summary

Disclosed herein is a method for selectively reducing, using electrical energy, CO2 to formic acid, a catalyst for use in the method, and an electrochemical reduction system. The method for producing formic acid by electrochemically reducing carbon dioxide of the present invention includes (a) reacting carbon dioxide with a metal complex represented by formula (1), and (b) applying a voltage to a reaction product of the carbon dioxide and the metal complex represented by formula (1):