Metal Complexes for OLEDs with Aliphatic Ligands

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Solution Overview

Problem

Current metal complexes used in organic electroluminescent devices, particularly those with triplet emission, face challenges in efficiency, operating voltage, lifetime, color coordinates, color purity, oxidation stability, sublimability, and solubility, especially for tris-ortho-metallated iridium complexes which have high sublimation temperatures and are prone to thermal decomposition.

Innovation Solution

Development of novel metal chelate complexes containing a condensed aliphatic 6- or 7-membered ring without benzylic protons, which act as emitters in OLEDs, offering improved properties such as reduced sublimation temperature, increased solubility, and enhanced oxidation stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If tris-ortho-metallated iridium complexes are used as phosphorescence emitters, then quantum efficiency is improved, but sublimation temperature increases and thermal decomposition occurs

Engineering Contradiction:
Improvequantum efficiencyVSAvoidsublimation temperature
Core Design Contradiction:
Use of energy by moving objectVSTemperature

Solution Approach 1:

The patent modifies the ligand structure by replacing aromatic rings with aliphatic rings (changing the chemical composition parameters) to reduce intermolecular interactions and lower sublimation temperature while maintaining the phosphorescence emission properties of the iridium complex

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If tris-ortho-metallated iridium complexes are used, then phosphorescence emission is achieved, but oxidation stability deteriorates due to singlet oxygen generation

Engineering Contradiction:
Improvephosphorescence emissionVSAvoidoxidation stability
Core Design Contradiction:
Use of energy by moving objectVSStability of the object's composition

Solution Approach 1:

The patent accepts that singlet oxygen generation is inherent to phosphorescence emission but compensates for the harmful oxidation effect by designing ligands with aliphatic rings that are inherently more resistant to oxidation, thus converting the harmful effect into a manageable condition

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Reliability

If conventional metal complexes are used, then device performance is maintained, but solubility is insufficient for solution processing

Engineering Contradiction:
Improvedevice performanceVSAvoidsolubility
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the physical and chemical parameters of the ligand structure by introducing aliphatic rings with different polarity and steric properties, which enhances solubility in common organic solvents while preserving the electronic properties necessary for device performance

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new metal complexes demonstrate improved efficiency, longer lifetime, higher solubility, and narrower emission spectrum, leading to better color purity and stability, particularly in solution, while maintaining electronic device performance.

Implementation Method 1

the emitting materials employed are increasingly organometallic complexes which exhibit phosphorescence instead of fluorescence

Methodology Applied
Scientific EffectPhosphorescence: Phosphorescence

Data Source

PatentUS11393988B2Metal complexes
Publication Date: 2022.07.19 UDC IRELAND
  • US11393988B2 patent drawing
  • US11393988B2 patent drawing
  • US11393988B2 patent drawing

AI summary

The present invention relates to metal complexes and to electronic devices, in particular organic electroluminescent devices, comprising these metal complexes.